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Simple Design Solution for Harsh Operating Conditions: Redesign of Conveyor Transfer Station with Reverse Engineering and DEM Simulations

Author

Listed:
  • Błażej Doroszuk

    (Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Na Grobli 15, 50-421 Wrocław, Poland)

  • Robert Król

    (Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Na Grobli 15, 50-421 Wrocław, Poland)

  • Jarosław Wajs

    (Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Na Grobli 15, 50-421 Wrocław, Poland)

Abstract

This paper addresses the problem of conveyor transfer station design in harsh operating conditions, aiming to identify and eliminate a failure phenomenon which interrupts aggregate supply. The analyzed transfer station is located in a Polish granite quarry. The study employs laser scanning and reverse engineering methods to map the existing transfer station and its geometry. Next, a discrete element method (DEM) model of granite aggregate has been created and used for simulating current operating conditions. The arch formation has been identified as the main reason for breakdowns. Alternative design solutions for transfer stations were tested in DEM simulations. The most uncomplicated design for manufacturing incorporated an impact plate, and a straight chute has been selected as the best solution. The study also involved identifying areas of the new station most exposed to wear phenomena. A new transfer point was implemented in the quarry and resolved the problem of blockages.

Suggested Citation

  • Błażej Doroszuk & Robert Król & Jarosław Wajs, 2021. "Simple Design Solution for Harsh Operating Conditions: Redesign of Conveyor Transfer Station with Reverse Engineering and DEM Simulations," Energies, MDPI, vol. 14(13), pages 1-13, July.
    • Handle: RePEc:gam:jeners:v:14:y:2021:i:13:p:4008-:d:587842
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    References listed on IDEAS

    as
    1. Spalevic, Zaklina & Ilic, Milos & Filipic, Goran, 2019. "Правни и економски аспекти интелектуалне својине у цyбер простору," Ekonomika, Journal for Economic Theory and Practice and Social Issues, Society of Economists Ekonomika, Nis, Serbia, vol. 65(2), February.
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    Cited by:

    1. Pihnastyi, Oleh & Burduk, Anna, 2022. "Analysis of a Dataset for Modeling a Transport Conveyor," MPRA Paper 116161, University Library of Munich, Germany, revised 26 Nov 2022.
    2. Mirosław Bajda & Monika Hardygóra & Daniela Marasová, 2022. "Energy Efficiency of Conveyor Belts in Raw Materials Industry," Energies, MDPI, vol. 15(9), pages 1-6, April.
    3. Piotr Bortnowski & Horst Gondek & Robert Król & Daniela Marasova & Maksymilian Ozdoba, 2023. "Detection of Blockages of the Belt Conveyor Transfer Point Using an RGB Camera and CNN Autoencoder," Energies, MDPI, vol. 16(4), pages 1-18, February.

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