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Using Value Stream Mapping to Eliminate Waste: A Case Study of a Steel Pipe Manufacturer

Author

Listed:
  • Mariusz Salwin

    (Faculty of Production Engineering, Warsaw University of Technology, 00-662 Warsaw, Poland)

  • Ilona Jacyna-Gołda

    (Faculty of Production Engineering, Warsaw University of Technology, 00-662 Warsaw, Poland)

  • Michał Bańka

    (Faculty of Production Engineering, Warsaw University of Technology, 00-662 Warsaw, Poland)

  • Dari Varanchuk

    (Grenoble Institute of Technology, 46 Avenue Félix Viallet, 38031 Grenoble, France)

  • Anna Gavina

    (Grenoble Institute of Technology, 46 Avenue Félix Viallet, 38031 Grenoble, France)

Abstract

Value Stream Mapping (VSM) is a popular and easy tool for visualizing production processes in enterprise. It allows one to eliminate or reduce waste, i.e., activities that do not create added value for the customer. The versatility of this tool allows it to be used in industry. There are theoretical, methodological, and practical aspects encountered by practitioners in developing Value Stream Mapping (VSM) for a specific manufacturing industry, but they are not fully resolved and require clarification. This paper presents a case study that describes the use of Value Stream Mapping (VSM) in the production of steel pipes. Relevant data from this process were collected and analyzed at the start of the project. An initial process was mapped, associated waste was identified, and then future processes were mapped. The financial results were estimated. Consequently, the process was improved, and savings were achieved. The article should constitute the basis for further development of an improvement project for a selected company aimed at improving the areas identified in a given article.

Suggested Citation

  • Mariusz Salwin & Ilona Jacyna-Gołda & Michał Bańka & Dari Varanchuk & Anna Gavina, 2021. "Using Value Stream Mapping to Eliminate Waste: A Case Study of a Steel Pipe Manufacturer," Energies, MDPI, vol. 14(12), pages 1-19, June.
    • Handle: RePEc:gam:jeners:v:14:y:2021:i:12:p:3527-:d:574571
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    References listed on IDEAS

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    1. Yolandi Schoeman & Paul Oberholster & Vernon Somerset, 2020. "Value Stream Mapping as a Supporting Management Tool to Identify the Flow of Industrial Waste: A Case Study," Sustainability, MDPI, vol. 13(1), pages 1-15, December.
    2. António Pedro Lacerda & Ana Raquel Xambre & Helena Maria Alvelos, 2016. "Applying Value Stream Mapping to eliminate waste: a case study of an original equipment manufacturer for the automotive industry," International Journal of Production Research, Taylor & Francis Journals, vol. 54(6), pages 1708-1720, March.
    3. Stadnicka, Dorota & Litwin, Paweł, 2019. "Value stream mapping and system dynamics integration for manufacturing line modelling and analysis," International Journal of Production Economics, Elsevier, vol. 208(C), pages 400-411.
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    Cited by:

    1. Henryk Wojtaszek & Ireneusz Miciuła & Miłosz Gac & Dominik Kabus & Robert Balcerzyk & Jerzy Będźmirowski & Anna Kowalczyk, 2023. "Social and Environmental Responsibility Manager on the Example of Companies from Poland and Germany," Sustainability, MDPI, vol. 15(19), pages 1-26, September.
    2. Mariusz Salwin & Karolina Pszczółkowska & Michał Pałęga & Andrzej Kraslawski, 2023. "Value-Stream Mapping as a Tool to Improve Production and Energy Consumption: A Case Study of a Manufacturer of Industrial Hand Tools," Energies, MDPI, vol. 16(21), pages 1-25, October.
    3. Michał Bańka & Mariusz Salwin & Roman Tylżanowski & Ireneusz Miciuła & Monika Sychowicz & Norbert Chmiel & Adrian Kopytowski, 2023. "Start-Up Accelerators and Their Impact on Entrepreneurship and Social Responsibility of the Manager," Sustainability, MDPI, vol. 15(11), pages 1-32, May.
    4. Maria Kukurba & Mariusz Salwin & Aneta Ewa Waszkiewicz, 2023. "Model of Value Transfer in Crowdfunding and Sustainable Development of Small and Medium-Sized Enterprises in Poland—Based on Survey Research," Sustainability, MDPI, vol. 15(16), pages 1-55, August.
    5. Michal Banka & Mariusz Salwin & Dariusz Masłowski & Szymon Rychlik & Maria Kukurba, 2022. "Start-up Accelerator: State of the Art and Future Directions," European Research Studies Journal, European Research Studies Journal, vol. 0(1), pages 477-510.

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