IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v13y2020i5p1105-d327299.html
   My bibliography  Save this article

Off-Design Performances of an Organic Rankine Cycle for Waste Heat Recovery from Gas Turbines

Author

Listed:
  • Carlo Carcasci

    (DIEF—Department of Industrial Engineering, University of Florence Via Santa Marta, 3, 50139 Florence, Italy)

  • Lapo Cheli

    (DIEF—Department of Industrial Engineering, University of Florence Via Santa Marta, 3, 50139 Florence, Italy)

  • Pietro Lubello

    (DIEF—Department of Industrial Engineering, University of Florence Via Santa Marta, 3, 50139 Florence, Italy)

  • Lorenzo Winchler

    (DIEF—Department of Industrial Engineering, University of Florence Via Santa Marta, 3, 50139 Florence, Italy)

Abstract

This paper presents an off-design analysis of a gas turbine Organic Rankine Cycle (ORC) combined cycle. Combustion turbine performances are significantly affected by fluctuations in ambient conditions, leading to relevant variations in the exhaust gases’ mass flow rate and temperature. The effects of the variation of ambient air temperature have been considered in the simulation of the topper cycle and of the condenser in the bottomer one. Analyses have been performed for different working fluids (toluene, benzene and cyclopentane) and control systems have been introduced on critical parameters, such as oil temperature and air mass flow rate at the condenser fan. Results have highlighted similar power outputs for cycles based on benzene and toluene, while differences as high as 34% have been found for cyclopentane. The power output trend with ambient temperature has been found to be influenced by slope discontinuities in gas turbine exhaust mass flow rate and temperature and by the upper limit imposed on the air mass flow rate at the condenser as well, suggesting the importance of a correct sizing of the component in the design phase. Overall, benzene-based cycle power output has been found to vary between 4518 kW and 3346 kW in the ambient air temperature range considered.

Suggested Citation

  • Carlo Carcasci & Lapo Cheli & Pietro Lubello & Lorenzo Winchler, 2020. "Off-Design Performances of an Organic Rankine Cycle for Waste Heat Recovery from Gas Turbines," Energies, MDPI, vol. 13(5), pages 1-15, March.
    • Handle: RePEc:gam:jeners:v:13:y:2020:i:5:p:1105-:d:327299
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/13/5/1105/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/13/5/1105/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Bamgbopa, Musbaudeen O. & Uzgoren, Eray, 2013. "Numerical analysis of an organic Rankine cycle under steady and variable heat input," Applied Energy, Elsevier, vol. 107(C), pages 219-228.
    2. Carcasci, Carlo & Ferraro, Riccardo & Miliotti, Edoardo, 2014. "Thermodynamic analysis of an organic Rankine cycle for waste heat recovery from gas turbines," Energy, Elsevier, vol. 65(C), pages 91-100.
    3. Roy, J.P. & Mishra, M.K. & Misra, Ashok, 2010. "Parametric optimization and performance analysis of a waste heat recovery system using Organic Rankine Cycle," Energy, Elsevier, vol. 35(12), pages 5049-5062.
    4. Łukowicz, Henryk & Kochaniewicz, Andrzej, 2012. "Analysis of the use of waste heat obtained from coal-fired units in Organic Rankine Cycles and for brown coal drying," Energy, Elsevier, vol. 45(1), pages 203-212.
    5. Hung, T.C. & Shai, T.Y. & Wang, S.K., 1997. "A review of organic rankine cycles (ORCs) for the recovery of low-grade waste heat," Energy, Elsevier, vol. 22(7), pages 661-667.
    6. Hung, T.C. & Wang, S.K. & Kuo, C.H. & Pei, B.S. & Tsai, K.F., 2010. "A study of organic working fluids on system efficiency of an ORC using low-grade energy sources," Energy, Elsevier, vol. 35(3), pages 1403-1411.
    7. Manente, Giovanni & Toffolo, Andrea & Lazzaretto, Andrea & Paci, Marco, 2013. "An Organic Rankine Cycle off-design model for the search of the optimal control strategy," Energy, Elsevier, vol. 58(C), pages 97-106.
    8. Li, Jing & Pei, Gang & Li, Yunzhu & Wang, Dongyue & Ji, Jie, 2012. "Energetic and exergetic investigation of an organic Rankine cycle at different heat source temperatures," Energy, Elsevier, vol. 38(1), pages 85-95.
    9. Lecompte, S. & Huisseune, H. & van den Broek, M. & De Schampheleire, S. & De Paepe, M., 2013. "Part load based thermo-economic optimization of the Organic Rankine Cycle (ORC) applied to a combined heat and power (CHP) system," Applied Energy, Elsevier, vol. 111(C), pages 871-881.
    10. Quoilin, Sylvain & Aumann, Richard & Grill, Andreas & Schuster, Andreas & Lemort, Vincent & Spliethoff, Hartmut, 2011. "Dynamic modeling and optimal control strategy of waste heat recovery Organic Rankine Cycles," Applied Energy, Elsevier, vol. 88(6), pages 2183-2190, June.
    11. Ibarra, Mercedes & Rovira, Antonio & Alarcón-Padilla, Diego-César & Blanco, Julián, 2014. "Performance of a 5kWe Organic Rankine Cycle at part-load operation," Applied Energy, Elsevier, vol. 120(C), pages 147-158.
    12. Chen, Qicheng & Xu, Jinliang & Chen, Hongxia, 2012. "A new design method for Organic Rankine Cycles with constraint of inlet and outlet heat carrier fluid temperatures coupling with the heat source," Applied Energy, Elsevier, vol. 98(C), pages 562-573.
    13. Chacartegui, R. & Sánchez, D. & Muñoz, J.M. & Sánchez, T., 2009. "Alternative ORC bottoming cycles FOR combined cycle power plants," Applied Energy, Elsevier, vol. 86(10), pages 2162-2170, October.
    14. Sauret, Emilie & Gu, Yuantong, 2014. "Three-dimensional off-design numerical analysis of an organic Rankine cycle radial-inflow turbine," Applied Energy, Elsevier, vol. 135(C), pages 202-211.
    15. Chen, Huijuan & Goswami, D. Yogi & Stefanakos, Elias K., 2010. "A review of thermodynamic cycles and working fluids for the conversion of low-grade heat," Renewable and Sustainable Energy Reviews, Elsevier, vol. 14(9), pages 3059-3067, December.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Fabio Fatigati & Marco Di Bartolomeo & Davide Di Battista & Roberto Cipollone, 2020. "Experimental Validation of a New Modeling for the Design Optimization of a Sliding Vane Rotary Expander Operating in an ORC-Based Power Unit," Energies, MDPI, vol. 13(16), pages 1-23, August.
    2. Andrea De Pascale, 2021. "Organic Rankine Cycle for Energy Recovery System," Energies, MDPI, vol. 14(17), pages 1-3, August.
    3. Zinsalo, Joël M. & Lamarche, Louis & Raymond, Jasmin, 2022. "Performance analysis and working fluid selection of an Organic Rankine Cycle Power Plant coupled to an Enhanced Geothermal System," Energy, Elsevier, vol. 245(C).
    4. Ryszard Bartnik & Zbigniew Buryn & Anna Hnydiuk-Stefan & Marcin Szega & Tomasz Popławski, 2020. "Power and Frequency Control in the National Power System of the 370 MW Coal Fired Unit Superstructured with a Gas Turbine," Energies, MDPI, vol. 13(10), pages 1-35, May.
    5. Vladimir Kindra & Igor Maksimov & Ivan Komarov & Cheng Xu & Tuantuan Xin, 2023. "Feasibility Study of Scheme and Regenerator Parameters for Trinary Power Cycles," Energies, MDPI, vol. 16(9), pages 1-25, May.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    2. Ibarra, Mercedes & Rovira, Antonio & Alarcón-Padilla, Diego-César & Blanco, Julián, 2014. "Performance of a 5kWe Organic Rankine Cycle at part-load operation," Applied Energy, Elsevier, vol. 120(C), pages 147-158.
    3. Vélez, Fredy & Segovia, José J. & Martín, M. Carmen & Antolín, Gregorio & Chejne, Farid & Quijano, Ana, 2012. "A technical, economical and market review of organic Rankine cycles for the conversion of low-grade heat for power generation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(6), pages 4175-4189.
    4. Francesco Calise & Davide Capuano & Laura Vanoli, 2015. "Dynamic Simulation and Exergo-Economic Optimization of a Hybrid Solar–Geothermal Cogeneration Plant," Energies, MDPI, vol. 8(4), pages 1-41, April.
    5. Mat Nawi, Z. & Kamarudin, S.K. & Sheikh Abdullah, S.R. & Lam, S.S., 2019. "The potential of exhaust waste heat recovery (WHR) from marine diesel engines via organic rankine cycle," Energy, Elsevier, vol. 166(C), pages 17-31.
    6. Wang, Dongxiang & Ling, Xiang & Peng, Hao & Liu, Lin & Tao, LanLan, 2013. "Efficiency and optimal performance evaluation of organic Rankine cycle for low grade waste heat power generation," Energy, Elsevier, vol. 50(C), pages 343-352.
    7. Carcasci, Carlo & Ferraro, Riccardo & Miliotti, Edoardo, 2014. "Thermodynamic analysis of an organic Rankine cycle for waste heat recovery from gas turbines," Energy, Elsevier, vol. 65(C), pages 91-100.
    8. Wieland, Christoph & Meinel, Dominik & Eyerer, Sebastian & Spliethoff, Hartmut, 2016. "Innovative CHP concept for ORC and its benefit compared to conventional concepts," Applied Energy, Elsevier, vol. 183(C), pages 478-490.
    9. Tchanche, Bertrand F. & Lambrinos, Gr. & Frangoudakis, A. & Papadakis, G., 2011. "Low-grade heat conversion into power using organic Rankine cycles – A review of various applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(8), pages 3963-3979.
    10. Zhai, Huixing & An, Qingsong & Shi, Lin & Lemort, Vincent & Quoilin, Sylvain, 2016. "Categorization and analysis of heat sources for organic Rankine cycle systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 64(C), pages 790-805.
    11. Zhang, Jianhua & Zhou, Yeli & Wang, Rui & Xu, Jinliang & Fang, Fang, 2014. "Modeling and constrained multivariable predictive control for ORC (Organic Rankine Cycle) based waste heat energy conversion systems," Energy, Elsevier, vol. 66(C), pages 128-138.
    12. Zhao, Li & Bao, Junjiang, 2014. "Thermodynamic analysis of organic Rankine cycle using zeotropic mixtures," Applied Energy, Elsevier, vol. 130(C), pages 748-756.
    13. He, Chao & Liu, Chao & Zhou, Mengtong & Xie, Hui & Xu, Xiaoxiao & Wu, Shuangying & Li, Yourong, 2014. "A new selection principle of working fluids for subcritical organic Rankine cycle coupling with different heat sources," Energy, Elsevier, vol. 68(C), pages 283-291.
    14. Ge, Zhong & Wang, Hua & Wang, Hui-Tao & Wang, Jian-Jun & Li, Ming & Wu, Fu-Zhong & Zhang, Song-Yuan, 2015. "Main parameters optimization of regenerative organic Rankine cycle driven by low-temperature flue gas waste heat," Energy, Elsevier, vol. 93(P2), pages 1886-1895.
    15. Li, Jing & Alvi, Jahan Zeb & Pei, Gang & Su, Yuehong & Li, Pengcheng & Gao, Guangtao & Ji, Jie, 2016. "Modelling of organic Rankine cycle efficiency with respect to the equivalent hot side temperature," Energy, Elsevier, vol. 115(P1), pages 668-683.
    16. Bao, Junjiang & Zhao, Li, 2012. "Exergy analysis and parameter study on a novel auto-cascade Rankine cycle," Energy, Elsevier, vol. 48(1), pages 539-547.
    17. Kajurek, Jakub & Rusowicz, Artur & Grzebielec, Andrzej & Bujalski, Wojciech & Futyma, Kamil & Rudowicz, Zbigniew, 2019. "Selection of refrigerants for a modified organic Rankine cycle," Energy, Elsevier, vol. 168(C), pages 1-8.
    18. Steven Lecompte & Sanne Lemmens & Henk Huisseune & Martijn Van den Broek & Michel De Paepe, 2015. "Multi-Objective Thermo-Economic Optimization Strategy for ORCs Applied to Subcritical and Transcritical Cycles for Waste Heat Recovery," Energies, MDPI, vol. 8(4), pages 1-28, April.
    19. Roy, J.P. & Mishra, M.K. & Misra, Ashok, 2011. "Performance analysis of an Organic Rankine Cycle with superheating under different heat source temperature conditions," Applied Energy, Elsevier, vol. 88(9), pages 2995-3004.
    20. Lecompte, Steven & Huisseune, Henk & van den Broek, Martijn & Vanslambrouck, Bruno & De Paepe, Michel, 2015. "Review of organic Rankine cycle (ORC) architectures for waste heat recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 47(C), pages 448-461.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:13:y:2020:i:5:p:1105-:d:327299. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.