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Sizing of Lithium-Ion Battery/Supercapacitor Hybrid Energy Storage System for Forklift Vehicle

Author

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  • Théophile Paul

    (ICube Laboratory (UMR CNRS 7357) INSA Strasbourg, 67000 Strasbourg, France)

  • Tedjani Mesbahi

    (ICube Laboratory (UMR CNRS 7357) INSA Strasbourg, 67000 Strasbourg, France)

  • Sylvain Durand

    (ICube Laboratory (UMR CNRS 7357) INSA Strasbourg, 67000 Strasbourg, France)

  • Damien Flieller

    (ICube Laboratory (UMR CNRS 7357) INSA Strasbourg, 67000 Strasbourg, France)

  • Wilfried Uhring

    (ICube Laboratory (UMR CNRS 7357) University of Strasbourg, 67081 Strasbourg, France)

Abstract

Nowadays, electric vehicles are one of the main topics in the new industrial revolution, called Industry 4.0. The transport and logistic solutions based on E-mobility, such as handling machines, are increasing in factories. Thus, electric forklifts are mostly used because no greenhouse gas is emitted when operating. However, they are usually equipped with lead-acid batteries which present bad performances and long charging time. Therefore, combining high-energy density lithium-ion batteries and high-power density supercapacitors as a hybrid energy storage system results in almost optimal performances and improves battery lifespan. The suggested solution is well suited for forklifts which continuously start, stop, lift up and lower down heavy loads. This paper presents the sizing of a lithium-ion battery/supercapacitor hybrid energy storage system for a forklift vehicle, using the normalized Verein Deutscher Ingenieure (VDI) drive cycle. To evaluate the performance of the lithium-ion battery/supercapacitor hybrid energy storage system, different sizing simulations are carried out. The suggested solution allows us to successfully optimize the system in terms of efficiency, volume and mass, in regard to the battery, supercapacitors technology and the energy management strategy chosen.

Suggested Citation

  • Théophile Paul & Tedjani Mesbahi & Sylvain Durand & Damien Flieller & Wilfried Uhring, 2020. "Sizing of Lithium-Ion Battery/Supercapacitor Hybrid Energy Storage System for Forklift Vehicle," Energies, MDPI, vol. 13(17), pages 1-18, September.
  • Handle: RePEc:gam:jeners:v:13:y:2020:i:17:p:4518-:d:407066
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    References listed on IDEAS

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    Cited by:

    1. Cynthia Thamires da Silva & Bruno Martin de Alcântara Dias & Rui Esteves Araújo & Eduardo Lorenzetti Pellini & Armando Antônio Maria Laganá, 2021. "Battery Model Identification Approach for Electric Forklift Application," Energies, MDPI, vol. 14(19), pages 1-26, September.
    2. Noah Lee & Chen Hon Nee & Seong Shan Yap & Kwong Keong Tham & Ah Heng You & Seong Ling Yap & Abdul Kariem Bin Mohd Arof, 2022. "Capacity Sizing of Embedded Control Battery–Supercapacitor Hybrid Energy Storage System," Energies, MDPI, vol. 15(10), pages 1-14, May.
    3. Sekhar Raghu Raman & Ka-Wai (Eric) Cheng & Xiang-Dang Xue & Yat-Chi Fong & Simon Cheung, 2021. "Hybrid Energy Storage System with Vehicle Body Integrated Super-Capacitor and Li-Ion Battery: Model, Design and Implementation, for Distributed Energy Storage," Energies, MDPI, vol. 14(20), pages 1-22, October.

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