IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v11y2018i8p2088-d163128.html
   My bibliography  Save this article

Effect of Zonal Hydraulics on Energy Consumption and Boom Structure of a Micro-Excavator

Author

Listed:
  • Abinab Niraula

    (Department of Mechanical Engineering, School of Engineering, Aalto University, 14400 Espoo, Finland)

  • Shuzhong Zhang

    (School of Mechanical and Automotive Engineering, Fujian University of Technology, Fuzhou 350118, China)

  • Tatiana Minav

    (Department of Mechanical Engineering, School of Engineering, Aalto University, 14400 Espoo, Finland)

  • Matti Pietola

    (Department of Mechanical Engineering, School of Engineering, Aalto University, 14400 Espoo, Finland)

Abstract

This paper investigates the effect of extra weight caused by the Direct Driven Hydraulics (DDH) in a micro-excavator. These projects are investigating the implementation of zonal or decentralized hydraulics for non-road mobile machinery (NRMM) and stationary industrial applications. The benefit of DDH is the combination of electric and hydraulic technologies in a compact package compared to conventional hydraulics, which enables a reduction of potential leakage points, flexible tubing, and boosting of the system efficiency due to switching to direct pump control instead of a loss-generating conventional valve-based control. In order to demonstrate these benefits for the excavator case, this paper proposes a system model approach to assess and predict energy consumption of the zonal hydraulics approach implemented with DDH in various working cycles, complemented by a structural analysis. The finite element analysis utilized for this demonstrated that the extra weight and selected location of DDH units do not negatively affect the structure of the excavator. Simulation results demonstrated that the energy consumption is approximately 15% higher with extra weight added by the three DDH units. Although approximately 20% more regeneration energy is produced, taking into account the regeneration energy, the increases in energy consumption are about 12%.

Suggested Citation

  • Abinab Niraula & Shuzhong Zhang & Tatiana Minav & Matti Pietola, 2018. "Effect of Zonal Hydraulics on Energy Consumption and Boom Structure of a Micro-Excavator," Energies, MDPI, vol. 11(8), pages 1-22, August.
    • Handle: RePEc:gam:jeners:v:11:y:2018:i:8:p:2088-:d:163128
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/11/8/2088/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/11/8/2088/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Paolo Casoli & Luca Riccò & Federico Campanini & Andrea Bedotti, 2016. "Hydraulic Hybrid Excavator—Mathematical Model Validation and Energy Analysis," Energies, MDPI, vol. 9(12), pages 1-19, November.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Juraj Benić & Juraj Karlušić & Željko Šitum & Mihael Cipek & Danijel Pavković, 2022. "Direct Driven Hydraulic System for Skidders," Energies, MDPI, vol. 15(7), pages 1-13, March.
    2. Lukasz Stawinski & Justyna Skowronska & Andrzej Kosucki, 2021. "Energy Efficiency and Limitations of the Methods of Controlling the Hydraulic Cylinder Piston Rod under Various Load Conditions," Energies, MDPI, vol. 14(23), pages 1-20, November.
    3. Teemu Koitto & Heikki Kauranne & Olof Calonius & Tatiana Minav & Matti Pietola, 2019. "Experimental Study on Fast and Energy-Efficient Direct Driven Hydraulic Actuator Unit," Energies, MDPI, vol. 12(8), pages 1-17, April.
    4. Paolo Casoli & Fabio Scolari & Carlo Maria Vescovini & Massimo Rundo, 2022. "Energy Comparison between a Load Sensing System and Electro-Hydraulic Solutions Applied to a 9-Ton Excavator," Energies, MDPI, vol. 15(7), pages 1-15, April.
    5. Søren Ketelsen & Damiano Padovani & Torben O. Andersen & Morten Kjeld Ebbesen & Lasse Schmidt, 2019. "Classification and Review of Pump-Controlled Differential Cylinder Drives," Energies, MDPI, vol. 12(7), pages 1-27, April.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Andrea Vacca, 2018. "Energy Efficiency and Controllability of Fluid Power Systems," Energies, MDPI, vol. 11(5), pages 1-6, May.
    2. Tri Cuong Do & Hoai Vu Anh Truong & Hoang Vu Dao & Cong Minh Ho & Xuan Dinh To & Tri Dung Dang & Kyoung Kwan Ahn, 2019. "Energy Management Strategy of a PEM Fuel Cell Excavator with a Supercapacitor/Battery Hybrid Power Source," Energies, MDPI, vol. 12(22), pages 1-24, November.
    3. Paolo Casoli & Fabio Scolari & Carlo Maria Vescovini & Massimo Rundo, 2022. "Energy Comparison between a Load Sensing System and Electro-Hydraulic Solutions Applied to a 9-Ton Excavator," Energies, MDPI, vol. 15(7), pages 1-15, April.
    4. Paolo Casoli & Mirko Pastori & Fabio Scolari & Massimo Rundo, 2019. "Active Pressure Ripple Control in Axial Piston Pumps through High-Frequency Swash Plate Oscillations—A Theoretical Analysis," Energies, MDPI, vol. 12(7), pages 1-18, April.
    5. Ryszard Dindorf & Jakub Takosoglu & Piotr Wos, 2023. "Review of Hydro-Pneumatic Accumulator Models for the Study of the Energy Efficiency of Hydraulic Systems," Energies, MDPI, vol. 16(18), pages 1-45, September.
    6. Kwangman An & Hyehyun Kang & Youngkuk An & Jinil Park & Jonghwa Lee, 2020. "Methodology of Excavator System Energy Flow-Down," Energies, MDPI, vol. 13(4), pages 1-19, February.
    7. Lin Li & Tiezhu Zhang & Kaiwei Wu & Liqun Lu & Lianhua Lin & Haigang Xu, 2022. "Design and Research on Electro-Hydraulic Drive and Energy Recovery System of the Electric Excavator Boom," Energies, MDPI, vol. 15(13), pages 1-17, June.
    8. Gong, Jun & Zhang, Daqing & Guo, yong & Liu, Changsheng & Zhao, Yuming & Hu, Peng & Quan, weicai, 2019. "Power control strategy and performance evaluation of a novel electro-hydraulic energy-saving system," Applied Energy, Elsevier, vol. 233, pages 724-734.
    9. Antti Lajunen & Panu Sainio & Lasse Laurila & Jenni Pippuri-Mäkeläinen & Kari Tammi, 2018. "Overview of Powertrain Electrification and Future Scenarios for Non-Road Mobile Machinery," Energies, MDPI, vol. 11(5), pages 1-22, May.
    10. Daniele Beltrami & Paolo Iora & Laura Tribioli & Stefano Uberti, 2021. "Electrification of Compact Off-Highway Vehicles—Overview of the Current State of the Art and Trends," Energies, MDPI, vol. 14(17), pages 1-30, September.
    11. Tatiana Minav & Jani Heikkinen & Thomas Schimmel & Matti Pietola, 2019. "Direct Driven Hydraulic Drive: Effect of Oil on Efficiency in Sub-Zero Conditions," Energies, MDPI, vol. 12(2), pages 1-10, January.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:11:y:2018:i:8:p:2088-:d:163128. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.