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Green energy at cement kiln in Cyprus--Use of sewage sludge as a conventional fuel substitute

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  • Zabaniotou, A.
  • Theofilou, C.

Abstract

In this paper, the results of a study concerning the utilization of sewage sludge as an alternative fuel at cement kilns, covering all process, health and safety and environmental matters, are presented. Trials have started in Vassiliko Cement Plant (Cyprus), on how to treat and utilize wet sewage sludge, of moisture content 65-70%, as an alternative fuel at the cement kilns of the plant. Environmental gaseous emission measurements, with emphasis on heavy metal concentrations, especially those of mercury (Hg), have been performed. At Vassiliko Plant, 22 000 m3 of wet sludge has been treated during the years 2003 and 2004. The new technology involves mixing of sewage sludge with pet coke and then incinerating the mixture at high temperatures. Since cement plants burn fuel at 1400 °C, the new sewage sludge-based fuel does not emit dioxin harmful to human health.

Suggested Citation

  • Zabaniotou, A. & Theofilou, C., 2008. "Green energy at cement kiln in Cyprus--Use of sewage sludge as a conventional fuel substitute," Renewable and Sustainable Energy Reviews, Elsevier, vol. 12(2), pages 531-541, February.
    • Handle: RePEc:eee:rensus:v:12:y:2008:i:2:p:531-541
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    Citations

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    Cited by:

    1. Kusuma, Ravi Teja & Hiremath, Rahul B. & Rajesh, Pachimatla & Kumar, Bimlesh & Renukappa, Suresh, 2022. "Sustainable transition towards biomass-based cement industry: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 163(C).
    2. Syed-Hassan, Syed Shatir A. & Wang, Yi & Hu, Song & Su, Sheng & Xiang, Jun, 2017. "Thermochemical processing of sewage sludge to energy and fuel: Fundamentals, challenges and considerations," Renewable and Sustainable Energy Reviews, Elsevier, vol. 80(C), pages 888-913.
    3. Samolada, M.C. & Zabaniotou, A.A., 2014. "Energetic valorization of SRF in dedicated plants and cement kilns and guidelines for application in Greece and Cyprus," Resources, Conservation & Recycling, Elsevier, vol. 83(C), pages 34-43.
    4. Werle, Sebastian & Wilk, Ryszard K., 2010. "A review of methods for the thermal utilization of sewage sludge: The Polish perspective," Renewable Energy, Elsevier, vol. 35(9), pages 1914-1919.
    5. Tsiliyannis, C.A., 2016. "Cement manufacturing using alternative fuels: Enhanced productivity and environmental compliance via oxygen enrichment," Energy, Elsevier, vol. 113(C), pages 1202-1218.
    6. Seongmin Kang & Changsang Cho & Ki-Hyun Kim & Eui-chan Jeon, 2018. "Fossil Carbon Fraction and Measuring Cycle for Sewage Sludge Waste Incineration," Sustainability, MDPI, vol. 10(8), pages 1-8, August.
    7. Leonel J. R. Nunes & Laura Guimarães & Miguel Oliveira & Peter Kille & Nuno G. C. Ferreira, 2022. "Thermochemical Conversion Processes as a Path for Sustainability of the Tire Industry: Carbon Black Recovery Potential in a Circular Economy Approach," Clean Technol., MDPI, vol. 4(3), pages 1-16, July.
    8. Aranda Usón, Alfonso & López-Sabirón, Ana M. & Ferreira, Germán & Llera Sastresa, Eva, 2013. "Uses of alternative fuels and raw materials in the cement industry as sustainable waste management options," Renewable and Sustainable Energy Reviews, Elsevier, vol. 23(C), pages 242-260.
    9. Ponomareva, Ekaterina (Пономарева, Екатерина) & Magomedov, Rustam (Магомедов, Рустам), 2017. "Non-Tariff Measures and the Structure of Trade Flows [Нетарифные Меры И Структура Торговых Потоков]," Working Papers 051704, Russian Presidential Academy of National Economy and Public Administration.
    10. Tsiligiannis, Aristeides & Tsiliyannis, Christos, 2020. "Oil refinery sludge and renewable fuel blends as energy sources for the cement industry," Renewable Energy, Elsevier, vol. 157(C), pages 55-70.

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