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A combined immobilization system for high-solids cellulosic ethanol production by simultaneous saccharification and fermentation

Author

Listed:
  • Kong, Dongdong
  • Chen, Zhiling
  • Liu, Han
  • Qi, Xiaoting
  • Liu, Yanping
  • Xu, Shi
  • Ye, Yutong
  • Li, Juanjuan
  • Liang, Peiqi
  • Wang, Shan
  • Hu, Wenhao
  • Jin, Xinyu
  • Liu, Xinchun
  • Zhang, Cheng
  • Tian, Shen

Abstract

A novel combined immobilization technology was introduced in this work to improve the efficiency and stability of a high-solids biocatalysis system. First, a nano biocatalyst based on commercial cellulase immobilized onto the Fe3O4@SiO2-APTES nanoparticles was synthesized utilizing glutaraldehyde as a chemical crosslinking agent with a final immobilization efficiency of 93.0 %. A decrease in the Vmax and Km values indicates that the nanoparticle-immobilized cellulase enzyme has an increased binding affinity for the cellulose substrate. Next, a recombinant yeast strain was constructed via yeast cell-surface immobilization with laccase and versatile peroxidase for synergistic lignin-degradation. Functional accessibility was detected by using flow cytometry and immunofluorescence microscopy. Finally, the cooperative biocatalysis of nanoparticle-immobilized cellulase and cell-surface immobilized S. cerevisiae strain for SSF were investigated. Fed-batch operation of the solids at a 30.0 % (DW, w/w) final substrate loading was implemented to manage the instantaneous concentration level of inhibitors and enhance the saccharification of undetoxified biomass. The combined immobilization produced a maximum ethanol titer of 79.5 ± 4.3 g/L and a theoretical ethanol yield of 88.2 % with a low cellulase loading of 10 FPU/g cellulose. This work presented a promising green pathway for achieving efficient cellulosic ethanol production, highlighting potential industrial applications and contributing to manufacturing optimization.

Suggested Citation

  • Kong, Dongdong & Chen, Zhiling & Liu, Han & Qi, Xiaoting & Liu, Yanping & Xu, Shi & Ye, Yutong & Li, Juanjuan & Liang, Peiqi & Wang, Shan & Hu, Wenhao & Jin, Xinyu & Liu, Xinchun & Zhang, Cheng & Tian, 2025. "A combined immobilization system for high-solids cellulosic ethanol production by simultaneous saccharification and fermentation," Renewable Energy, Elsevier, vol. 241(C).
  • Handle: RePEc:eee:renene:v:241:y:2025:i:c:s0960148124023723
    DOI: 10.1016/j.renene.2024.122304
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    References listed on IDEAS

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    1. Poolakkalody, Najya Jabeen & Ramesh, Kaviraj & Palliprath, Suchithra & Nittoor, Shima Namath & Santiago, Rogelio & Kabekkodu, Shama Prasada & Manisseri, Chithra, 2023. "Understanding triethylammonium hydrogen sulfate ([TEA][HSO4]) pretreatment induced changes in Pennisetum polystachion cell wall matrix and its implications on biofuel yield," Renewable Energy, Elsevier, vol. 209(C), pages 420-430.
    2. Zhu, Xing & Tian, Yi & He, Bin, 2023. "Modification of cellulase with smart-green polymers to promote low-cost and cleaner production of cellulosic ethanol," Renewable Energy, Elsevier, vol. 205(C), pages 525-533.
    3. Du, Jiliang & Chen, Le & Li, Jianan & Zuo, Ranan & Yang, Xiushan & Chen, Hongzhang & Zhuang, Xinshu & Tian, Shen, 2018. "High-solids ethanol fermentation with single-stage methane anaerobic digestion for maximizing bioenergy conversion from a C4 grass (Pennisetum purpereum)," Applied Energy, Elsevier, vol. 215(C), pages 437-443.
    4. Yulin, Xiang & Zhang, Yongbo & Wu, Jingqi & Zhu, Jing & Cao, Baowei & Xiong, Chunyan, 2024. "Immobilization of laccase and glucosidase on TiO2/CdS nanoparticles for enhanced H2 production from Spartina alterniflora Loisel," Renewable Energy, Elsevier, vol. 235(C).
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