IDEAS home Printed from https://ideas.repec.org/a/eee/proeco/v140y2012i2p844-853.html
   My bibliography  Save this article

Sequencing dynamic storage systems with multiple lifts and shuttles

Author

Listed:
  • Carlo, Héctor J.
  • Vis, Iris F.A.

Abstract

New types of Automated Storage and Retrieval Systems (AS/RS) able to achieve high throughput are continuously being developed and require new control polices to take full advantage of the developed system. In this paper, a dynamic storage system has been studied as developed by Vanderlande Industries, consisting of a conveyor, two non-passing lifts that share a mast, multiple transfer shuttles, and a storage rack. This study is concerned with the scheduling problem of these two lifts, i.e. which lift is going to handle which (storage or retrieval) request, and in which order. An integrated look-ahead strategy heuristic to simultaneously assign a set of pre-defined requests to the lifts and the order in which they will be handled taking into account delays caused by interference between the lifts. A practical methodology to characterize the system to identify and resolve situations where the lifts would interfere with each other is presented. Experimental results compare several priority rules to handle interference between lifts, and provide empirical evidence that the dynamic system with multiple lifts controlled by the proposed look-ahead strategy achieved average improvements of 44.34% and 35.82% in terms of total handling times (82.49% and 60.08% in terms of throughput) compared to a single lift system and to a simple rule of thumb, respectively.

Suggested Citation

  • Carlo, Héctor J. & Vis, Iris F.A., 2012. "Sequencing dynamic storage systems with multiple lifts and shuttles," International Journal of Production Economics, Elsevier, vol. 140(2), pages 844-853.
    • Handle: RePEc:eee:proeco:v:140:y:2012:i:2:p:844-853
    DOI: 10.1016/j.ijpe.2012.06.035
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0925527312002800
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.ijpe.2012.06.035?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Tzur, Michal & Drezner, Ehud, 2011. "A lookahead partitioning heuristic for a new assignment and scheduling problem in a distribution system," European Journal of Operational Research, Elsevier, vol. 215(2), pages 325-336, December.
    2. Fukunari, Miki & Malmborg, Charles J., 2009. "A network queuing approach for evaluation of performance measures in autonomous vehicle storage and retrieval systems," European Journal of Operational Research, Elsevier, vol. 193(1), pages 152-167, February.
    3. Petersen, Charles G. & Aase, Gerald, 2004. "A comparison of picking, storage, and routing policies in manual order picking," International Journal of Production Economics, Elsevier, vol. 92(1), pages 11-19, November.
    4. Sarker, Bhaba R. & Babu, P. Sobhan, 1995. "Travel time models in automated storage/retrieval systems: A critical review," International Journal of Production Economics, Elsevier, vol. 40(2-3), pages 173-184, August.
    5. Iris F. A. Vis & Hector J. Carlo, 2010. "Sequencing Two Cooperating Automated Stacking Cranes in a Container Terminal," Transportation Science, INFORMS, vol. 44(2), pages 169-182, May.
    6. Roodbergen, Kees Jan & Vis, Iris F.A., 2009. "A survey of literature on automated storage and retrieval systems," European Journal of Operational Research, Elsevier, vol. 194(2), pages 343-362, April.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Polten, Lukas & Emde, Simon, 2021. "Scheduling automated guided vehicles in very narrow aisle warehouses," Omega, Elsevier, vol. 99(C).
    2. Banu Y. Ekren & Berk Kaya & Melis Küçükyaşar, 2022. "Shuttle-Based Storage and Retrieval Systems Designs from Multi-Objective Perspectives: Total Investment Cost, Throughput Rate and Sustainability," Sustainability, MDPI, vol. 15(1), pages 1-16, December.
    3. Chen, Gang & Feng, Haolin & Luo, Kaiyi & Tang, Yanli, 2021. "Retrieval-oriented storage relocation optimization of an automated storage and retrieval system," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 155(C).
    4. Chen, Ran & Yang, Jingjing & Yu, Yugang & Guo, Xiaolong, 2023. "Retrieval request scheduling in a shuttle-based storage and retrieval system with two lifts," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 174(C).
    5. Yang, Jingjing & de Koster, René B.M. & Guo, Xiaolong & Yu, Yugang, 2023. "Scheduling shuttles in deep-lane shuttle-based storage systems," European Journal of Operational Research, Elsevier, vol. 308(2), pages 696-708.
    6. Nicolas, Lenoble & Yannick, Frein & Ramzi, Hammami, 2018. "Order batching in an automated warehouse with several vertical lift modules: Optimization and experiments with real data," European Journal of Operational Research, Elsevier, vol. 267(3), pages 958-976.
    7. Boysen, Nils & Briskorn, Dirk & Meisel, Frank, 2017. "A generalized classification scheme for crane scheduling with interference," European Journal of Operational Research, Elsevier, vol. 258(1), pages 343-357.
    8. Kaveh Azadeh & Debjit Roy & René De Koster, 2019. "Design, Modeling, and Analysis of Vertical Robotic Storage and Retrieval Systems," Transportation Science, INFORMS, vol. 53(5), pages 1213-1234, September.
    9. Di Luan & Mingjing Zhao & Qianru Zhao & Nan Wang, 2021. "Modelling of integrated scheduling problem of capacitated equipment systems with a multi-lane road network," PLOS ONE, Public Library of Science, vol. 16(6), pages 1-38, June.
    10. Gharehgozli, Amir Hossein & Vernooij, Floris Gerardus & Zaerpour, Nima, 2017. "A simulation study of the performance of twin automated stacking cranes at a seaport container terminal," European Journal of Operational Research, Elsevier, vol. 261(1), pages 108-128.
    11. Zou, Bipan & Xu, Xianhao & Gong, Yeming (Yale) & De Koster, René, 2018. "Evaluating battery charging and swapping strategies in a robotic mobile fulfillment system," European Journal of Operational Research, Elsevier, vol. 267(2), pages 733-753.
    12. Liu, Tian & Gong, Yeming & De Koster, René B.M., 2018. "Travel time models for split-platform automated storage and retrieval systems," International Journal of Production Economics, Elsevier, vol. 197(C), pages 197-214.
    13. Yi Li & Zhiyang Li, 2022. "Shuttle-Based Storage and Retrieval System: A Literature Review," Sustainability, MDPI, vol. 14(21), pages 1-18, November.
    14. Wenquan Dong & Mingzhou Jin & Yanyan Wang & Peter Kelle, 2021. "Retrieval scheduling in crane-based 3D automated retrieval and storage systems with shuttles," Annals of Operations Research, Springer, vol. 302(1), pages 111-135, July.
    15. Dong, Wenquan & Jin, Mingzhou, 2021. "Travel time models for tier-to-tier SBS/RS with different storage assignment policies and shuttle dispatching rules," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 155(C).
    16. MA, Yunfeng & CHEN, Haoxun & YU, Yugang, 2022. "An efficient heuristic for minimizing the number of moves for the retrieval of a single item in a puzzle-based storage system with multiple escorts," European Journal of Operational Research, Elsevier, vol. 301(1), pages 51-66.
    17. Boysen, Nils & Schwerdfeger, Stefan & Stephan, Konrad, 2023. "A review of synchronization problems in parts-to-picker warehouses," European Journal of Operational Research, Elsevier, vol. 307(3), pages 1374-1390.
    18. Boysen, Nils & de Koster, René & Füßler, David, 2021. "The forgotten sons: Warehousing systems for brick-and-mortar retail chains," European Journal of Operational Research, Elsevier, vol. 288(2), pages 361-381.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Chen, Ran & Yang, Jingjing & Yu, Yugang & Guo, Xiaolong, 2023. "Retrieval request scheduling in a shuttle-based storage and retrieval system with two lifts," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 174(C).
    2. Liu, Tian & Gong, Yeming & De Koster, René B.M., 2018. "Travel time models for split-platform automated storage and retrieval systems," International Journal of Production Economics, Elsevier, vol. 197(C), pages 197-214.
    3. Boysen, Nils & Briskorn, Dirk & Meisel, Frank, 2017. "A generalized classification scheme for crane scheduling with interference," European Journal of Operational Research, Elsevier, vol. 258(1), pages 343-357.
    4. Azadeh, K. & de Koster, M.B.M. & Roy, D., 2017. "Robotized Warehouse Systems: Developments and Research Opportunities," ERIM Report Series Research in Management ERS-2017-009-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    5. Martin Epp & Simon Wiedemann & Kai Furmans, 2017. "A discrete-time queueing network approach to performance evaluation of autonomous vehicle storage and retrieval systems," International Journal of Production Research, Taylor & Francis Journals, vol. 55(4), pages 960-978, February.
    6. Riccardo Manzini & Riccardo Accorsi & Giulia Baruffaldi & Teresa Cennerazzo & Mauro Gamberi, 2016. "Travel time models for deep-lane unit-load autonomous vehicle storage and retrieval system (AVS/RS)," International Journal of Production Research, Taylor & Francis Journals, vol. 54(14), pages 4286-4304, July.
    7. Bipan Zou & René De Koster & Xianhao Xu, 2018. "Operating Policies in Robotic Compact Storage and Retrieval Systems," Transportation Science, INFORMS, vol. 52(4), pages 788-811, August.
    8. Çağla Cergibozan & A. Serdar Tasan, 2019. "Order batching operations: an overview of classification, solution techniques, and future research," Journal of Intelligent Manufacturing, Springer, vol. 30(1), pages 335-349, January.
    9. Chen, Gang & Feng, Haolin & Luo, Kaiyi & Tang, Yanli, 2021. "Retrieval-oriented storage relocation optimization of an automated storage and retrieval system," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 155(C).
    10. Pazour, Jennifer A. & Carlo, Héctor J., 2015. "Warehouse reshuffling: Insights and optimization," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 73(C), pages 207-226.
    11. de Koster, Rene & Le-Duc, Tho & Roodbergen, Kees Jan, 2007. "Design and control of warehouse order picking: A literature review," European Journal of Operational Research, Elsevier, vol. 182(2), pages 481-501, October.
    12. Yang, Peng & Miao, Lixin & Xue, Zhaojie & Ye, Bin, 2015. "Variable neighborhood search heuristic for storage location assignment and storage/retrieval scheduling under shared storage in multi-shuttle automated storage/retrieval systems," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 79(C), pages 164-177.
    13. Dong, Wenquan & Jin, Mingzhou, 2021. "Travel time models for tier-to-tier SBS/RS with different storage assignment policies and shuttle dispatching rules," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 155(C).
    14. Glock, Christoph H. & Grosse, Eric H. & Abedinnia, Hamid & Emde, Simon, 2019. "An integrated model to improve ergonomic and economic performance in order picking by rotating pallets," European Journal of Operational Research, Elsevier, vol. 273(2), pages 516-534.
    15. Kaveh Azadeh & René De Koster & Debjit Roy, 2019. "Robotized and Automated Warehouse Systems: Review and Recent Developments," Transportation Science, INFORMS, vol. 53(4), pages 917-945, July.
    16. Polten, Lukas & Emde, Simon, 2021. "Scheduling automated guided vehicles in very narrow aisle warehouses," Omega, Elsevier, vol. 99(C).
    17. Miao He & Zailin Guan & Guoxiang Hou & Xiaofen Wang, 2024. "A Novel Parts-to-Picker System with Buffer Racks and Access Racks in Flexible Warehousing Systems," Sustainability, MDPI, vol. 16(4), pages 1-22, February.
    18. Chakravorty, Satya S., 2009. "Improving distribution operations: Implementation of material handling systems," International Journal of Production Economics, Elsevier, vol. 122(1), pages 89-106, November.
    19. Zou, B. & de Koster, M.B.M. & Xu, X., 2016. "Evaluating dedicated and shared storage policies in robot-based compact storage and retrieval systems," ERIM Report Series Research in Management ERS-2016-010-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    20. Amir Hossein Gharehgozli & Yugang Yu & Xiandong Zhang & René de Koster, 2017. "Polynomial Time Algorithms to Minimize Total Travel Time in a Two-Depot Automated Storage/Retrieval System," Transportation Science, INFORMS, vol. 51(1), pages 19-33, February.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:proeco:v:140:y:2012:i:2:p:844-853. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/ijpe .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.