IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v342y2023ics0306261923005421.html
   My bibliography  Save this article

Quantifying flexibility provisions of the ladle furnace refining process as cuttable loads in the iron and steel industry

Author

Listed:
  • Wang, Jiayang
  • Wang, Qiang
  • Sun, Wenqiang

Abstract

The large-scale integration of renewable energy into power grids brings new problems and challenges to the flexible and stable operation of power systems. Providing flexibility from the industrial load side is an effective way to maintain the balance between power supply and demand in a power grid. Ladle furnaces (LFs) in the iron and steel industry consume copious power resources yet can provide flexible potential in changing power consumption rates. If the flexibility of LFs can be quantified, the iron and steel sites can response the demand signals from the power grid by adjusting their production plans. However, the real-time regulation capability of LFs in the refining process has not been clearly quantified. To fill in the research gaps, an evaluation model to quantify the provisions of flexibility of LFs, as cuttable loads, is proposed. The regulation capacity of LFs is evaluated, and the electricity costs before and after power adjustments are compared. The results of a case study shows that the maximum cuttable load can reach 23.3 MW, and the maximum load-cutting process duration can reach 34 min in the production cycle. The electricity cost may increase by 232 yuan under the background of the time-of-use electricity price and decrease by 797 yuan under the background of the peak electricity price.

Suggested Citation

  • Wang, Jiayang & Wang, Qiang & Sun, Wenqiang, 2023. "Quantifying flexibility provisions of the ladle furnace refining process as cuttable loads in the iron and steel industry," Applied Energy, Elsevier, vol. 342(C).
  • Handle: RePEc:eee:appene:v:342:y:2023:i:c:s0306261923005421
    DOI: 10.1016/j.apenergy.2023.121178
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261923005421
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.apenergy.2023.121178?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Liu, Shuhan & Sun, Wenqiang, 2023. "Attention mechanism-aided data- and knowledge-driven soft sensors for predicting blast furnace gas generation," Energy, Elsevier, vol. 262(PA).
    2. Herre, Lars & Tomasini, Federica & Paridari, Kaveh & Söder, Lennart & Nordström, Lars, 2020. "Simplified model of integrated paper mill for optimal bidding in energy and reserve markets," Applied Energy, Elsevier, vol. 279(C).
    3. Ma, Shuaiyin & Ding, Wei & Liu, Yang & Ren, Shan & Yang, Haidong, 2022. "Digital twin and big data-driven sustainable smart manufacturing based on information management systems for energy-intensive industries," Applied Energy, Elsevier, vol. 326(C).
    4. McPherson, Madeleine & Stoll, Brady, 2020. "Demand response for variable renewable energy integration: A proposed approach and its impacts," Energy, Elsevier, vol. 197(C).
    5. Sun, Wenqiang & Wang, Qiang & Zhou, Yue & Wu, Jianzhong, 2020. "Material and energy flows of the iron and steel industry: Status quo, challenges and perspectives," Applied Energy, Elsevier, vol. 268(C).
    6. Ramin, D. & Spinelli, S. & Brusaferri, A., 2018. "Demand-side management via optimal production scheduling in power-intensive industries: The case of metal casting process," Applied Energy, Elsevier, vol. 225(C), pages 622-636.
    7. Ashok, S., 2006. "Peak-load management in steel plants," Applied Energy, Elsevier, vol. 83(5), pages 413-424, May.
    8. Abdelaziz, E.A. & Saidur, R. & Mekhilef, S., 2011. "A review on energy saving strategies in industrial sector," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(1), pages 150-168, January.
    9. Golmohamadi, Hessam, 2022. "Demand-side management in industrial sector: A review of heavy industries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 156(C).
    10. Ma, Shuaiyin & Huang, Yuming & Liu, Yang & Kong, Xianguang & Yin, Lei & Chen, Gaige, 2023. "Edge-cloud cooperation-driven smart and sustainable production for energy-intensive manufacturing industries," Applied Energy, Elsevier, vol. 337(C).
    11. Zhang, Hanxin & Sun, Wenqiang & Li, Weidong & Ma, Guangyu, 2022. "A carbon flow tracing and carbon accounting method for exploring CO2 emissions of the iron and steel industry: An integrated material–energy–carbon hub," Applied Energy, Elsevier, vol. 309(C).
    12. Paulus, Moritz & Borggrefe, Frieder, 2011. "The potential of demand-side management in energy-intensive industries for electricity markets in Germany," Applied Energy, Elsevier, vol. 88(2), pages 432-441, February.
    13. Valdes, Javier & Masip Macia, Yunesky & Dorner, Wolfgang & Ramirez Camargo, Luis, 2021. "Unsupervised grouping of industrial electricity demand profiles: Synthetic profiles for demand-side management applications," Energy, Elsevier, vol. 215(PA).
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Qiu, Ziyang & Sun, Jingchao & Du, Tao & Na, Hongming & Zhang, Lei & Yuan, Yuxing & Wang, Yisong, 2024. "Impact of hydrogen metallurgy on the current iron and steel industry: A comprehensive material-exergy-emission flow analysis," Applied Energy, Elsevier, vol. 356(C).
    2. Lantao Jing & Enyu Wei & Liang Wang & Jinkuo Li & Qiang Zhang, 2024. "A Multi-Type Dynamic Response Control Strategy for Energy Consumption," Energies, MDPI, vol. 17(13), pages 1-20, June.
    3. Zhao, Xudong & Wang, Yibo & Liu, Chuang & Cai, Guowei & Ge, Weichun & Wang, Bowen & Wang, Dongzhe & Shang, Jingru & Zhao, Yiru, 2024. "Two-stage day-ahead and intra-day scheduling considering electric arc furnace control and wind power modal decomposition," Energy, Elsevier, vol. 302(C).
    4. Ma, Shuaiyin & Huang, Yuming & Liu, Yang & Liu, Haizhou & Chen, Yanping & Wang, Jin & Xu, Jun, 2023. "Big data-driven correlation analysis based on clustering for energy-intensive manufacturing industries," Applied Energy, Elsevier, vol. 349(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Ma, Shuaiyin & Huang, Yuming & Liu, Yang & Liu, Haizhou & Chen, Yanping & Wang, Jin & Xu, Jun, 2023. "Big data-driven correlation analysis based on clustering for energy-intensive manufacturing industries," Applied Energy, Elsevier, vol. 349(C).
    2. Golmohamadi, Hessam, 2022. "Demand-side management in industrial sector: A review of heavy industries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 156(C).
    3. Ma, Shuaiyin & Huang, Yuming & Liu, Yang & Kong, Xianguang & Yin, Lei & Chen, Gaige, 2023. "Edge-cloud cooperation-driven smart and sustainable production for energy-intensive manufacturing industries," Applied Energy, Elsevier, vol. 337(C).
    4. Ma, Shuaiyin & Ding, Wei & Liu, Yang & Ren, Shan & Yang, Haidong, 2022. "Digital twin and big data-driven sustainable smart manufacturing based on information management systems for energy-intensive industries," Applied Energy, Elsevier, vol. 326(C).
    5. Dandan Zhu & Wenying Liu & Yang Hu & Weizhou Wang, 2018. "A Practical Load-Source Coordinative Method for Further Reducing Curtailed Wind Power in China with Energy-Intensive Loads," Energies, MDPI, vol. 11(11), pages 1-14, October.
    6. Hessam Golmohamadi, 2022. "Demand-Side Flexibility in Power Systems: A Survey of Residential, Industrial, Commercial, and Agricultural Sectors," Sustainability, MDPI, vol. 14(13), pages 1-16, June.
    7. Kirchem, Dana & Lynch, Muireann Á. & Bertsch, Valentin & Casey, Eoin, 2020. "Modelling demand response with process models and energy systems models: Potential applications for wastewater treatment within the energy-water nexus," Applied Energy, Elsevier, vol. 260(C).
    8. Qiu, Ziyang & Sun, Jingchao & Du, Tao & Na, Hongming & Zhang, Lei & Yuan, Yuxing & Wang, Yisong, 2024. "Impact of hydrogen metallurgy on the current iron and steel industry: A comprehensive material-exergy-emission flow analysis," Applied Energy, Elsevier, vol. 356(C).
    9. Hangming Liu & Huirong Zhao & Jincheng Yang & Daogang Peng, 2024. "Research on Optimal Operation of Power Generation and Consumption for Enterprises with Captive Power Plants Participating in Power Grid Supply–Demand Regulation," Energies, MDPI, vol. 17(9), pages 1-31, April.
    10. Hajo Terbrack & Thorsten Claus & Frank Herrmann, 2021. "Energy-Oriented Production Planning in Industry: A Systematic Literature Review and Classification Scheme," Sustainability, MDPI, vol. 13(23), pages 1-32, December.
    11. Hamed, Mohammad M. & Mohammed, Ali & Olabi, Abdul Ghani, 2023. "Renewable energy adoption decisions in Jordan's industrial sector: Statistical analysis with unobserved heterogeneity," Renewable and Sustainable Energy Reviews, Elsevier, vol. 184(C).
    12. Jiang, Sheng-Long & Wang, Meihong & Bogle, I. David L., 2023. "Plant-wide byproduct gas distribution under uncertainty in iron and steel industry via quantile forecasting and robust optimization," Applied Energy, Elsevier, vol. 350(C).
    13. Sun, Jingchao & Na, Hongming & Yan, Tianyi & Che, Zichang & Qiu, Ziyang & Yuan, Yuxing & Li, Yingnan & Du, Tao & Song, Yanli & Fang, Xin, 2022. "Cost-benefit assessment of manufacturing system using comprehensive value flow analysis," Applied Energy, Elsevier, vol. 310(C).
    14. Monjurul Hasan, A S M & Trianni, Andrea & Shukla, Nagesh & Katic, Mile, 2022. "A novel characterization based framework to incorporate industrial energy management services," Applied Energy, Elsevier, vol. 313(C).
    15. Liu, Shuhan & Sun, Wenqiang, 2023. "Attention mechanism-aided data- and knowledge-driven soft sensors for predicting blast furnace gas generation," Energy, Elsevier, vol. 262(PA).
    16. Andre Leippi & Markus Fleschutz & Michael D. Murphy, 2022. "A Review of EV Battery Utilization in Demand Response Considering Battery Degradation in Non-Residential Vehicle-to-Grid Scenarios," Energies, MDPI, vol. 15(9), pages 1-22, April.
    17. Trianni, Andrea & Cagno, Enrico & Bertolotti, Matteo & Thollander, Patrik & Andersson, Elias, 2019. "Energy management: A practice-based assessment model," Applied Energy, Elsevier, vol. 235(C), pages 1614-1636.
    18. Richstein, Jörn C. & Hosseinioun, Seyed Saeed, 2020. "Industrial demand response: How network tariffs and regulation (do not) impact flexibility provision in electricity markets and reserves," Applied Energy, Elsevier, vol. 278(C).
    19. Kirchem, Dana & Lynch, Muireann Á & Casey, Eoin & Bertsch, Valentin, 2019. "Demand response within the energy-for-water-nexus: A review," Papers WP637, Economic and Social Research Institute (ESRI).
    20. Ambrosius, Mirjam & Grimm, Veronika & Sölch, Christian & Zöttl, Gregor, 2018. "Investment incentives for flexible demand options under different market designs," Energy Policy, Elsevier, vol. 118(C), pages 372-389.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:342:y:2023:i:c:s0306261923005421. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.