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Prognostic Model Development with Missing Labels

Author

Listed:
  • Patrick Zschech

    (Business Intelligence Research, TU Dresden)

  • Kai Heinrich

    (Business Intelligence Research, TU Dresden)

  • Raphael Bink

    (Saint-Gobain)

  • Janis S. Neufeld

    (TU Dresden)

Abstract

Condition-based maintenance (CBM) has emerged as a proactive strategy for determining the best time for maintenance activities. In this paper, a case of a milling process with imperfect maintenance at a German automotive manufacturer is considered. Its major challenge is that only data with missing labels are available, which does not provide a sufficient basis for classical prognostic maintenance models. To overcome this shortcoming, a data science study is carried out that combines several analytical methods, especially from the field of machine learning (ML). These include time-domain and time–frequency domain techniques for feature extraction, agglomerative hierarchical clustering and time series clustering for unsupervised pattern detection, as well as a recurrent neural network for prognostic model training. With the approach developed, it is possible to replace decisions that were made based on subjective criteria with data-driven decisions to increase the tool life of the milling machines. The solution can be employed beyond the presented case to similar maintenance scenarios as the basis for decision support and prognostic model development. Moreover, it helps to further close the gap between ML research and the practical implementation of CBM.

Suggested Citation

  • Patrick Zschech & Kai Heinrich & Raphael Bink & Janis S. Neufeld, 2019. "Prognostic Model Development with Missing Labels," Business & Information Systems Engineering: The International Journal of WIRTSCHAFTSINFORMATIK, Springer;Gesellschaft für Informatik e.V. (GI), vol. 61(3), pages 327-343, June.
  • Handle: RePEc:spr:binfse:v:61:y:2019:i:3:d:10.1007_s12599-019-00596-1
    DOI: 10.1007/s12599-019-00596-1
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    References listed on IDEAS

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    1. Muchiri, Peter & Pintelon, Liliane & Gelders, Ludo & Martin, Harry, 2011. "Development of maintenance function performance measurement framework and indicators," International Journal of Production Economics, Elsevier, vol. 131(1), pages 295-302, May.
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    5. Cheng, Guo Qing & Zhou, Bing Hai & Li, Ling, 2018. "Integrated production, quality control and condition-based maintenance for imperfect production systems," Reliability Engineering and System Safety, Elsevier, vol. 175(C), pages 251-264.
    6. Irfan Ullah & Fan Yang & Rehanullah Khan & Ling Liu & Haisheng Yang & Bing Gao & Kai Sun, 2017. "Predictive Maintenance of Power Substation Equipment by Infrared Thermography Using a Machine-Learning Approach," Energies, MDPI, vol. 10(12), pages 1-13, December.
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    Cited by:

    1. Philipp zur Heiden & Jennifer Priefer & Daniel Beverungen, 2022. "Predictive Maintenance on the Energy Distribution Grid - Design and Evaluation of a Digital Industrial Platform in the Context of a Smart Service System," Working Papers Dissertations 104, Paderborn University, Faculty of Business Administration and Economics.

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