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Towards a novel holistic design of organic Rankine cycle (ORC) systems operating under heat source fluctuations and intermittency

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  • Li, Xiaoya
  • Xu, Bin
  • Tian, Hua
  • Shu, Gequn

Abstract

Organic Rankine cycle (ORC) has been considered as a promising technology in energy conversion from both renewable and industrial waste heat. However, the inherent fluctuating and intermittent characteristics of heat sources challenge ORC systems due to its negative effects on the operation and economic feasibility. Such thermal energy fluctuations are weakly considered at ORC system design and planning phase. Hence, current paper provides a comprehensive overview of heat source fluctuation characteristics, the associated inefficiency and safety issues in ORC systems in terms of working fluids and components, and current solutions to mitigate such variations. Although thermal energy storage and stream control have the potential to ensure an optimal operation close to design-point conditions, the determination of the design-point of ORC systems still remains unclear. Integrated design has been investigated to search the optimal design-point, which is reviewed in-depth from the perspectives of working fluid, cycle configuration, component design, dynamic performance and control design. Based on which, a 1-stage 5-level whole-system holistic design framework is innovatively proposed to enable the integration of ORC with other technologies and achieve simultaneous optimization of molecular, process, components, operation and control. ORC-based systems are considered as a whole to achieve tailored, fluctuation-friendly and cost-effective design, which are expected to maximize the power recovery over its life-span period while reducing the exergy losses and carbon footprint. In addition, such framework is likely to motivate the adoption of advanced techniques in power system design, such as artificial intelligence.

Suggested Citation

  • Li, Xiaoya & Xu, Bin & Tian, Hua & Shu, Gequn, 2021. "Towards a novel holistic design of organic Rankine cycle (ORC) systems operating under heat source fluctuations and intermittency," Renewable and Sustainable Energy Reviews, Elsevier, vol. 147(C).
    • Handle: RePEc:eee:rensus:v:147:y:2021:i:c:s1364032121004950
    DOI: 10.1016/j.rser.2021.111207
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    1. Huang, Yisheng & Chen, Jianyong & Chen, Ying & Luo, Xianglong & Liang, Yingzong & He, Jiacheng & Yang, Zhi, 2022. "Performance explorations of an organic Rankine cycle featured with separating and mixing composition of zeotropic mixture," Energy, Elsevier, vol. 257(C).
    2. Ping, Xu & Yang, Fubin & Zhang, Hongguang & Xing, Chengda & Yu, Mingzhe & Wang, Yan, 2023. "Investigation and multi-objective optimization of vehicle engine-organic Rankine cycle (ORC) combined system in different driving conditions," Energy, Elsevier, vol. 263(PB).
    3. Mana, A.A. & Kaitouni, S.I. & Kousksou, T. & Jamil, A., 2023. "Enhancing sustainable energy conversion: Comparative study of superheated and recuperative ORC systems for waste heat recovery and geothermal applications, with focus on 4E performance," Energy, Elsevier, vol. 284(C).
    4. Li, Zhi & Wang, Lei & Jiang, Ruicheng & Wang, Bingzheng & Yu, Xiaonan & Huang, Rui & Yu, Xiaoli, 2022. "Experimental investigations on dynamic performance of organic Rankine cycle integrated with latent thermal energy storage under transient engine conditions," Energy, Elsevier, vol. 246(C).
    5. Ping, Xu & Yang, Fubin & Zhang, Hongguang & Xing, Chengda & Zhang, Wujie & Wang, Yan & Yao, Baofeng, 2023. "Dynamic response assessment and multi-objective optimization of organic Rankine cycle (ORC) under vehicle driving cycle conditions," Energy, Elsevier, vol. 263(PA).
    6. Xu Ping & Baofeng Yao & Hongguang Zhang & Hongzhi Zhang & Jia Liang & Meng Yuan & Kai Niu & Yan Wang, 2022. "Comprehensive Performance Assessment of Dual Loop Organic Rankine Cycle (DORC) for CNG Engine: Energy, Thermoeconomic and Environment," Energies, MDPI, vol. 15(21), pages 1-28, October.
    7. Tariq, Shahzeb & Safder, Usman & Yoo, ChangKyoo, 2022. "Exergy-based weighted optimization and smart decision-making for renewable energy systems considering economics, reliability, risk, and environmental assessments," Renewable and Sustainable Energy Reviews, Elsevier, vol. 162(C).
    8. Ping, Xu & Yao, Baofeng & Zhang, Hongguang & Yang, Fubin, 2021. "Thermodynamic analysis and high-dimensional evolutionary many-objective optimization of dual loop organic Rankine cycle (DORC) for CNG engine waste heat recovery," Energy, Elsevier, vol. 236(C).
    9. Jiang, Dianqiang & Zhang, Dalin & Li, Xinyu & Wang, Shibao & Wang, Chenglong & Qin, Hao & Guo, Yanwen & Tian, Wenxi & Su, G.H. & Qiu, Suizheng, 2022. "Fluoride-salt-cooled high-temperature reactors: Review of historical milestones, research status, challenges, and outlook," Renewable and Sustainable Energy Reviews, Elsevier, vol. 161(C).
    10. Xia, Xiaoxia & Liu, Zhipeng & Wang, Zhiqi & Sun, Tong & Zhang, Hualong & Zhang, Sifeng, 2023. "Thermo-economic-environmental optimization design of dual-loop organic Rankine cycle under fluctuating heat source temperature," Energy, Elsevier, vol. 264(C).
    11. Lu, Bowen & Zhang, Zhifu & Cai, Jinwen & Wang, Wei & Ju, Xueming & Xu, Yao & Lu, Xun & Tian, Hua & Shi, Lingfeng & Shu, Gequn, 2023. "Integrating engine thermal management into waste heat recovery under steady-state design and dynamic off-design conditions," Energy, Elsevier, vol. 272(C).
    12. Zhang, Chong & Shi, Lingfeng & Pei, Gang & Yao, Yu & Li, Kexin & Zhou, Shuo & Shu, Gequn, 2023. "Thermodynamic analysis of combined heating and power system with In-Situ resource utilization for lunar base," Energy, Elsevier, vol. 284(C).
    13. Zhang, Yi-Fan & Li, Ming-Jia & Ren, Xiao & Duan, Xin-Yue & Wu, Chia-Jung & Xi, Huan & Feng, Yong-Qiang & Gong, Liang & Hung, Tzu-Chen, 2022. "Effect of heat source supplies on system behaviors of ORCs with different capacities: An experimental comparison between the 3 kW and 10 kW unit," Energy, Elsevier, vol. 254(PB).
    14. Attila R. Imre & Sindu Daniarta & Przemysław Błasiak & Piotr Kolasiński, 2023. "Design, Integration, and Control of Organic Rankine Cycles with Thermal Energy Storage and Two-Phase Expansion System Utilizing Intermittent and Fluctuating Heat Sources—A Review," Energies, MDPI, vol. 16(16), pages 1-25, August.
    15. Daniarta, Sindu & Nemś, Magdalena & Kolasiński, Piotr, 2023. "A review on thermal energy storage applicable for low- and medium-temperature organic Rankine cycle," Energy, Elsevier, vol. 278(PA).
    16. Shi, Shaofei & Wang, Yufei & Wang, Youlei & Feng, Xiao, 2022. "A new optimization method for cooling systems considering low-temperature waste heat utilization in a polysilicon industry," Energy, Elsevier, vol. 238(PA).

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