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Supply network capacity planning for semiconductor manufacturing with uncertain demand and correlation in demand considerations

Author

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  • Rastogi, Aditya P.
  • Fowler, John W.
  • Matthew Carlyle, W.
  • Araz, Ozgur M.
  • Maltz, Arnold
  • Büke, Burak

Abstract

A semiconductor supply network involves many expensive steps, which have to be executed to serve global markets. The complexity of global capacity planning combined with the large capital expenditures to increase factory capacity makes it important to incorporate optimization methodologies for cost reduction and long-term planning. The typical view of a semiconductor supply network consists of layers for wafer fab, sort, assembly, test and demand centers. We present a two-stage stochastic integer-programming formulation to model a semiconductor supply network. The model makes strategic capacity decisions, (i.e., build factories or outsource) while accounting for the uncertainties in demand for multiple products. We use the model not only to analyze how variability in demand affects the make/buy decisions but also to investigate how the correlation between demands of different products affects these strategic decisions. Finally, we demonstrate the value of incorporating demand uncertainty into a decision-making scheme.

Suggested Citation

  • Rastogi, Aditya P. & Fowler, John W. & Matthew Carlyle, W. & Araz, Ozgur M. & Maltz, Arnold & Büke, Burak, 2011. "Supply network capacity planning for semiconductor manufacturing with uncertain demand and correlation in demand considerations," International Journal of Production Economics, Elsevier, vol. 134(2), pages 322-332, December.
    • Handle: RePEc:eee:proeco:v:134:y:2011:i:2:p:322-332
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    References listed on IDEAS

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    Cited by:

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    2. Qiao Guangshun & Lu Yulin, 2024. "Operating Efficiency in the Capital-Intensive Semiconductor Industry: A Nonparametric Frontier Approach," Economics - The Open-Access, Open-Assessment Journal, De Gruyter, vol. 18(1), pages 1-17, January.
    3. Birisci, Esma & McGarvey, Ronald G., 2022. "Cost-versus environmentally-optimal production in institutional food service operations," Socio-Economic Planning Sciences, Elsevier, vol. 82(PA).
    4. Hahn, G.J. & Kuhn, H., 2012. "Simultaneous investment, operations, and financial planning in supply chains: A value-based optimization approach," International Journal of Production Economics, Elsevier, vol. 140(2), pages 559-569.
    5. Thorbecke, Willem, 2019. "Why Japan lost its comparative advantage in producing electronic parts and components," Journal of the Japanese and International Economies, Elsevier, vol. 54(C).
    6. Lin, James T. & Chen, Tzu-Li & Chu, Hsiao-Ching, 2014. "A stochastic dynamic programming approach for multi-site capacity planning in TFT-LCD manufacturing under demand uncertainty," International Journal of Production Economics, Elsevier, vol. 148(C), pages 21-36.

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