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Numerical investigation of the temporal evolution of particulate fouling in metal foams for air-cooled heat exchangers

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  • Kuruneru, Sahan Trushad Wickramasooriya
  • Sauret, Emilie
  • Saha, Suvash Chandra
  • Gu, YuanTong

Abstract

Metal foams have gained popularity in the renewable energy industry due to their superior thermo-physical properties. In the present study, a coupled finite volume and discrete element numerical method is used to numerically investigate the mechanisms that govern particle-laden gas flows and particulate fouling in idealized metal foam air-cooled heat exchangers. This paper provides a systematic analysis of the foulant distribution and the pressure drop due to the metal foam structure and the presence of fouling. The idealized Weaire-Phelan metal foam geometry serves as a good approximation to a real metal foam geometry. The pressure drop and deposition fraction follows a linear relation for sandstone cases, whereas for the sawdust cases, the pressure drop is sensibly invariant with time although a noticeable increase in deposition fraction with time is realized. The foulant residence time in addition to the correlations between pressure drop, deposition fraction, and inlet velocity can be used to optimize metal foam heat exchanger designs. Optimum heat exchanger performance is achieved by keeping the same fiber thickness of 0.17mm at a high porosity at 97.87%. An increase in fluid carrier velocity promotes particle transport by means of particle interception thereby reducing the deposition fraction irrespective of foam geometry.

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  • Kuruneru, Sahan Trushad Wickramasooriya & Sauret, Emilie & Saha, Suvash Chandra & Gu, YuanTong, 2016. "Numerical investigation of the temporal evolution of particulate fouling in metal foams for air-cooled heat exchangers," Applied Energy, Elsevier, vol. 184(C), pages 531-547.
    • Handle: RePEc:eee:appene:v:184:y:2016:i:c:p:531-547
    DOI: 10.1016/j.apenergy.2016.10.044
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    1. Zhou, Hongxu & Li, Yunkai & Wang, Yan & Zhou, Bo & Bhattarai, Rabin, 2019. "Composite fouling of drip emitters applying surface water with high sand concentration: Dynamic variation and formation mechanism," Agricultural Water Management, Elsevier, vol. 215(C), pages 25-43.
    2. Rashidi, Saman & Kashefi, Mohammad Hossein & Kim, Kyung Chun & Samimi-Abianeh, Omid, 2019. "Potentials of porous materials for energy management in heat exchangers – A comprehensive review," Applied Energy, Elsevier, vol. 243(C), pages 206-232.
    3. Huo, Sen & Cooper, Nathanial James & Smith, Travis Lee & Park, Jae Wan & Jiao, Kui, 2017. "Experimental investigation on PEM fuel cell cold start behavior containing porous metal foam as cathode flow distributor," Applied Energy, Elsevier, vol. 203(C), pages 101-114.
    4. Hamidi, E. & Ganesan, P.B. & Sharma, R.K. & Yong, K.W., 2023. "Computational study of heat transfer enhancement using porous foams with phase change materials: A comparative review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 176(C).
    5. Luceño, José A. & Martín, Mariano, 2018. "Two-step optimization procedure for the conceptual design of A-frame systems for solar power plants," Energy, Elsevier, vol. 165(PB), pages 483-500.

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