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Numerical evaluation of different pulverized coal and solid recovered fuel co-firing modes inside a large-scale cement calciner

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  • Mikulčić, Hrvoje
  • von Berg, Eberhard
  • Vujanović, Milan
  • Wang, Xuebin
  • Tan, Houzhang
  • Duić, Neven

Abstract

Partial substitution of coal by alternative solid fuels, such as waste-derived fuels and biomass, is recognized as an advantageous method for greenhouse gas mitigation. However, due to different fuel properties than that of coal, alternative fuels have a direct impact on the performance of existing pulverized coal fired furnaces. Numerical simulations currently represent a useful approach for studying and controlling the co-firing process. Early comprehensive information, parametric studies and initial conclusions that can be gained from numerical simulations are very important in handling modern combustion units. In this study modelling approach for the combustion of pulverized coal, biomass, plastic, and solid recovered fuel is presented. The purpose of the present study is to evaluate six different pulverized coal and solid recovered fuel co-firing modes inside a cement calciner. The thermal share of the solid recovered fuel in these six simulations varied from 0% to 100%. The results obtained, which include the temperature and species concentrations, provide useful conclusions regarding the maximal allowed coal substitution rate for stable cement calciner operation.

Suggested Citation

  • Mikulčić, Hrvoje & von Berg, Eberhard & Vujanović, Milan & Wang, Xuebin & Tan, Houzhang & Duić, Neven, 2016. "Numerical evaluation of different pulverized coal and solid recovered fuel co-firing modes inside a large-scale cement calciner," Applied Energy, Elsevier, vol. 184(C), pages 1292-1305.
    • Handle: RePEc:eee:appene:v:184:y:2016:i:c:p:1292-1305
    DOI: 10.1016/j.apenergy.2016.05.012
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    References listed on IDEAS

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    3. Kang, Panxing & Zhang, Guangyi & Ge, Zefeng & Zha, Zhenting & Zhang, Huiyan, 2022. "Three-dimensional modelling and optimization of an industrial dual fluidized bed biomass gasification decoupling combustion reactor," Applied Energy, Elsevier, vol. 311(C).
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    5. Li, Yueh-Heng & Lin, Hsien-Tsung & Xiao, Kai-Lin & Lasek, Janusz, 2018. "Combustion behavior of coal pellets blended with Miscanthus biochar," Energy, Elsevier, vol. 163(C), pages 180-190.
    6. Ling Zhu & Ya Mao & Kang Liu & Chengguang Tong & Quan Liu & Qiang Xie, 2024. "The Co-Processing Combustion Characteristics of Municipal Sludge within an Industrial Cement Decomposition Furnace via Computational Fluid Dynamics," Mathematics, MDPI, vol. 12(1), pages 1-27, January.
    7. Liang, Zhanwei & Chen, Hongwei & Zhao, Bin & Jia, Jiandong & Cheng, Kai, 2018. "Synergetic effects of firing gases/coal blends and adopting deep air staging on combustion characteristics," Applied Energy, Elsevier, vol. 228(C), pages 499-511.
    8. Gu, Tianbao & Yin, Chungen & Ma, Wenchao & Chen, Guanyi, 2019. "Municipal solid waste incineration in a packed bed: A comprehensive modeling study with experimental validation," Applied Energy, Elsevier, vol. 247(C), pages 127-139.

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