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A trade-off between productivity and cost for the integrated part quality inspection and preventive maintenance planning under uncertainty

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  • Mohammad Rezaei-Malek
  • Ali Siadat
  • Jean-Yves Dantan
  • Reza Tavakkoli-Moghaddam

Abstract

This paper proposes a robust possibilistic and multi-objective mixed-integer linear programming mathematical model to concurrently plan part quality inspection and Preventive Maintenance (PM) activities for a serial multi-stage production system. This system contains the deteriorating stages and faces the uncertainty about estimated cost components and demand amount. The integrated model reaches two significant decisions which are the right time and place for performing the part quality inspection and PM. These decisions are made while the model is to simultaneously optimise the implied system productivity and total cost. To measure the implied system productivity, a new piecewise utility function for the ratio of produced conforming products to input workpieces is developed. A real case study and a numerical example are explored to validate and verify the developed model. The results prove the significance and effectiveness of considering the uncertainty and conflicting practical objectives for the problem.

Suggested Citation

  • Mohammad Rezaei-Malek & Ali Siadat & Jean-Yves Dantan & Reza Tavakkoli-Moghaddam, 2019. "A trade-off between productivity and cost for the integrated part quality inspection and preventive maintenance planning under uncertainty," International Journal of Production Research, Taylor & Francis Journals, vol. 57(19), pages 5951-5973, October.
    • Handle: RePEc:taf:tprsxx:v:57:y:2019:i:19:p:5951-5973
    DOI: 10.1080/00207543.2018.1556411
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    Cited by:

    1. Amir Homayoun Sarfaraz & Amir Karbassi Yazdi & Thomas Hanne & Peter Fernandes Wanke & Raheleh Sadat Hosseini, 2023. "Assessing repair and maintenance efficiency for water suppliers: a novel hybrid USBM-FIS framework," Operations Management Research, Springer, vol. 16(3), pages 1321-1342, September.
    2. Kafiabad, Shayan Tavakoli & Kazemi Zanjani, Masoumeh & Nourelfath, Mustapha, 2020. "Integrated planning of operations and on-job training in maintenance logistics networks," Reliability Engineering and System Safety, Elsevier, vol. 199(C).

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