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Task scheduling for multi-tier shuttle warehousing systems

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  • Yanyan Wang
  • Shandong Mou
  • Yaohua Wu

Abstract

Multi-tier shuttle warehousing systems are increasingly popular because of their high flexibility and robustness. These systems consist of a multi-tier shuttle sub-system that controls horizontal movement and a lift sub-system that manages vertical movement. The combination of shuttles and lifts undertakes inbound/outbound tasks instead of the stacker crane in conventional automated storage and retrieval systems. Scheduling different devices to reduce expected cycle time is an important concern. Thus, we propose a time sequence mathematical model of task operation on the basis of the movement characteristics of shuttles and lifts. The task scheduling problem between shuttles and lifts is converted into an assembly line parallel job problem by analysing the mathematical model, which generates the scheduling task queue model in the specified time window. In addition, a Pareto optimal based on an elitist non-dominated sorting genetic algorithm is adopted to solve the multi-objective optimisation function in the task scheduling problem. Finally, we illustrate the findings of the study through a practical example. Results show that the optimisation scheduling solution can reduce the total lift idle time and the total shuttle waiting time. Furthermore, it can improve warehousing efficiency and lower operation costs.

Suggested Citation

  • Yanyan Wang & Shandong Mou & Yaohua Wu, 2015. "Task scheduling for multi-tier shuttle warehousing systems," International Journal of Production Research, Taylor & Francis Journals, vol. 53(19), pages 5884-5895, October.
    • Handle: RePEc:taf:tprsxx:v:53:y:2015:i:19:p:5884-5895
    DOI: 10.1080/00207543.2015.1012604
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    Cited by:

    1. Banu Y. Ekren & Berk Kaya & Melis Küçükyaşar, 2022. "Shuttle-Based Storage and Retrieval Systems Designs from Multi-Objective Perspectives: Total Investment Cost, Throughput Rate and Sustainability," Sustainability, MDPI, vol. 15(1), pages 1-16, December.
    2. Chen, Ran & Yang, Jingjing & Yu, Yugang & Guo, Xiaolong, 2023. "Retrieval request scheduling in a shuttle-based storage and retrieval system with two lifts," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 174(C).
    3. Tappia, Elena & Roy, Debjit & Melacini, Marco & De Koster, René, 2019. "Integrated storage-order picking systems: Technology, performance models, and design insights," European Journal of Operational Research, Elsevier, vol. 274(3), pages 947-965.
    4. Yi Li & Zhiyang Li, 2022. "Shuttle-Based Storage and Retrieval System: A Literature Review," Sustainability, MDPI, vol. 14(21), pages 1-18, November.
    5. Dong, Wenquan & Jin, Mingzhou, 2021. "Travel time models for tier-to-tier SBS/RS with different storage assignment policies and shuttle dispatching rules," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 155(C).
    6. Boysen, Nils & Briskorn, Dirk & Meisel, Frank, 2017. "A generalized classification scheme for crane scheduling with interference," European Journal of Operational Research, Elsevier, vol. 258(1), pages 343-357.
    7. Yanyan Wang & Jinning Qin & Shandong Mou & Ke Huang & Xiaofeng Zhao, 2023. "DSS approach for sustainable system design of shuttle-based storage and retrieval systems," Flexible Services and Manufacturing Journal, Springer, vol. 35(3), pages 698-726, September.
    8. Wenquan Dong & Mingzhou Jin & Yanyan Wang & Peter Kelle, 2021. "Retrieval scheduling in crane-based 3D automated retrieval and storage systems with shuttles," Annals of Operations Research, Springer, vol. 302(1), pages 111-135, July.

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