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A convolutional approach to quality monitoring for laser manufacturing

Author

Listed:
  • Carlos Gonzalez-Val

    (AIMEN Technology Centre)

  • Adrian Pallas

    (AIMEN Technology Centre)

  • Veronica Panadeiro

    (University of A Coruña)

  • Alvaro Rodriguez

    (University of A Coruña)

Abstract

The extraction of meaningful features from the monitoring of laser processes is the foundation of new non-destructive quality inspection methods for the manufactured pieces, which has been and remains a growing interest in industry. We present ConvLBM, a novel approach to monitor Laser Based Manufacturing processes in real-time. ConvLBM uses a Convolutional Neural Network model to extract features and quality indicators from raw Medium Wavelength Infrared coaxial images. We demonstrate the ability of ConvLBM to represent process dynamics, and predict quality indicators in two scenarios: dilution estimation in Laser Metal Deposition, and location of defects in laser welding processes. Obtained results represent a breakthrough in the 3D printing of large metal parts, and in the quality control of welding processes. We are also releasing the first large dataset of annotated images of laser manufacturing.

Suggested Citation

  • Carlos Gonzalez-Val & Adrian Pallas & Veronica Panadeiro & Alvaro Rodriguez, 2020. "A convolutional approach to quality monitoring for laser manufacturing," Journal of Intelligent Manufacturing, Springer, vol. 31(3), pages 789-795, March.
    • Handle: RePEc:spr:joinma:v:31:y:2020:i:3:d:10.1007_s10845-019-01495-8
    DOI: 10.1007/s10845-019-01495-8
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    References listed on IDEAS

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    1. Guiqian Liu & Xiangdong Gao & Deyong You & Nanfeng Zhang, 2019. "Prediction of high power laser welding status based on PCA and SVM classification of multiple sensors," Journal of Intelligent Manufacturing, Springer, vol. 30(2), pages 821-832, February.
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    Citations

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    Cited by:

    1. Matteo Bugatti & Bianca Maria Colosimo, 2022. "Towards real-time in-situ monitoring of hot-spot defects in L-PBF: a new classification-based method for fast video-imaging data analysis," Journal of Intelligent Manufacturing, Springer, vol. 33(1), pages 293-309, January.
    2. Chia-Yu Hsu & Ju-Chien Chien, 2022. "Ensemble convolutional neural networks with weighted majority for wafer bin map pattern classification," Journal of Intelligent Manufacturing, Springer, vol. 33(3), pages 831-844, March.
    3. Angel-Iván García-Moreno, 2022. "A fast method for monitoring molten pool in infrared image streams using gravitational superpixels," Journal of Intelligent Manufacturing, Springer, vol. 33(6), pages 1779-1794, August.
    4. Deyuan Ma & Ping Jiang & Leshi Shu & Zhaoliang Gong & Yilin Wang & Shaoning Geng, 2024. "Online porosity prediction in laser welding of aluminum alloys based on a multi-fidelity deep learning framework," Journal of Intelligent Manufacturing, Springer, vol. 35(1), pages 55-73, January.
    5. Zilong Zhuang & Liangxun Guo & Zizhao Huang & Yanning Sun & Wei Qin & Zhao-Hui Sun, 2021. "DyS-IENN: a novel multiclass imbalanced learning method for early warning of tardiness in rocket final assembly process," Journal of Intelligent Manufacturing, Springer, vol. 32(8), pages 2197-2207, December.
    6. Ammar H. Elsheikh & Taher A. Shehabeldeen & Jianxin Zhou & Ezzat Showaib & Mohamed Abd Elaziz, 2021. "Prediction of laser cutting parameters for polymethylmethacrylate sheets using random vector functional link network integrated with equilibrium optimizer," Journal of Intelligent Manufacturing, Springer, vol. 32(5), pages 1377-1388, June.
    7. Michael D. T. McDonnell & Daniel Arnaldo & Etienne Pelletier & James A. Grant-Jacob & Matthew Praeger & Dimitris Karnakis & Robert W. Eason & Ben Mills, 2021. "Machine learning for multi-dimensional optimisation and predictive visualisation of laser machining," Journal of Intelligent Manufacturing, Springer, vol. 32(5), pages 1471-1483, June.
    8. Chenglin Li & Baohai Wu & Zhao Zhang & Ying Zhang, 2023. "A novel process planning method of 3 + 2-axis additive manufacturing for aero-engine blade based on machine learning," Journal of Intelligent Manufacturing, Springer, vol. 34(4), pages 2027-2042, April.
    9. Md Doulotuzzaman Xames & Fariha Kabir Torsha & Ferdous Sarwar, 2023. "A systematic literature review on recent trends of machine learning applications in additive manufacturing," Journal of Intelligent Manufacturing, Springer, vol. 34(6), pages 2529-2555, August.
    10. Mohammad Najjartabar Bisheh & Xinya Wang & Shing I. Chang & Shuting Lei & Jianfeng Ma, 2023. "Image-based characterization of laser scribing quality using transfer learning," Journal of Intelligent Manufacturing, Springer, vol. 34(5), pages 2307-2319, June.

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