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New Antifriction Composites for Printing Machines Based on Tool Steel Grinding Waste

Author

Listed:
  • Tetiana Roik

    (Publishing and Printing Institute, National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute”, 37 Peremogy Avenue, 03057 Kyiv, Ukraine)

  • Oleg Gavrysh

    (Publishing and Printing Institute, National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute”, 37 Peremogy Avenue, 03057 Kyiv, Ukraine)

  • Ahmad Rashedi

    (School of Mechanical and Aerospace Engineering, Nanyang Technological University, Singapore 639798, Singapore)

  • Taslima Khanam

    (College of Engineering, IT & Environment, Charles Darwin University, Ellengowan Drive, Casuarina, NT 0810, Australia)

  • Ali Raza

    (Department of Civil Engineering, University of Engineering and Technology Taxila, Taxila 47050, Pakistan)

  • Byongug Jeong

    (Department of Naval Architecture, Ocean and Marine Engineering, University of Strathclyde, 100 Montrose Street, Glasgow G4 0LZ, UK)

Abstract

In this article, we present research results on the structure and properties of new self-lubricating antifriction composites based on 4H4VMFS tool steel grinding waste with solid lubricant additives. The new composites are designed to work in the friction units of offset cylinders in printing machines at rotation speeds up to 7000 rpm and increased loads up to 5.0 MPa. The developed technology formed composites with a fine-grained heterophase structure with a metal matrix base of tool steel 4H4VMFS regenerated grinding waste, consisting of high-alloy α−solid solution and hard grains of alloying element carbides, as well as evenly distributed CaF 2 antiseizure solid lubricant. This structure ensured the formation of composites with favorable functional properties. During the friction process, antiseizure films were formed on the contact surfaces, resulting in a self-lubrication mode. Comparative tests for friction and wear showed significant advantages of the new waste composite compared to cast bronze parts, which are traditionally used in the friction units of offset cylinders of rolled newspaper printing machines. The stable operation of the new composite made it possible to ensure a “wear-free” effect. Studies have shown the importance and prospects of using the wide range of valuable grinding waste in the reproduction cycle to manufacture quality composites. Reuse of such waste would significantly protect the environment from pollution connected with human activity industrial and mitigate negative impacts on ecosystems and the biosphere.

Suggested Citation

  • Tetiana Roik & Oleg Gavrysh & Ahmad Rashedi & Taslima Khanam & Ali Raza & Byongug Jeong, 2022. "New Antifriction Composites for Printing Machines Based on Tool Steel Grinding Waste," Sustainability, MDPI, vol. 14(5), pages 1-11, February.
    • Handle: RePEc:gam:jsusta:v:14:y:2022:i:5:p:2799-:d:760325
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    References listed on IDEAS

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    1. Ahmad Rashedi & Irfan Ullah Muhammadi & Rana Hadi & Syeda Ghufrana Nadeem & Nasreen Khan & Farzana Ibrahim & Mohamad Zaki Hassan & Taslima Khanam & Byongug Jeong & Majid Hussain, 2022. "Characterization and Life Cycle Exergo-Environmental Analysis of Wood Pellet Biofuel Produced in Khyber Pakhtunkhwa, Pakistan," Sustainability, MDPI, vol. 14(4), pages 1-22, February.
    2. A. Rashedi & Taslima Khanam & Mirjam Jonkman, 2020. "On Reduced Consumption of Fossil Fuels in 2020 and Its Consequences in Global Environment and Exergy Demand," Energies, MDPI, vol. 13(22), pages 1-14, November.
    3. Tetiana Roik & Ahmad Rashedi & Taslima Khanam & Abhay Chaubey & Gurusami Balaganesan & Sadaqat Ali, 2021. "Structure and Properties of New Antifriction Composites Based on Tool Steel Grinding Waste," Sustainability, MDPI, vol. 13(16), pages 1-9, August.
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    Cited by:

    1. Rabaka Sultana & Ahmad Rashedi & Taslima Khanam & Byongug Jeong & Homa Hosseinzadeh-Bandbafha & Majid Hussain, 2022. "Life Cycle Environmental Sustainability and Energy Assessment of Timber Wall Construction: A Comprehensive Overview," Sustainability, MDPI, vol. 14(7), pages 1-30, March.

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