IDEAS home Printed from https://ideas.repec.org/a/gam/jsusta/v14y2022i3p1514-d736583.html
   My bibliography  Save this article

Redesigning the Production Process Using Simulation for Sustainable Development of the Enterprise

Author

Listed:
  • Marek Ondov

    (Faculty of Mining, Ecology, Process Control and Geotechnologies, Technical University of Kosice, Letna 9, 04200 Kosice, Slovakia)

  • Andrea Rosova

    (Faculty of Mining, Ecology, Process Control and Geotechnologies, Technical University of Kosice, Letna 9, 04200 Kosice, Slovakia)

  • Marian Sofranko

    (Faculty of Mining, Ecology, Process Control and Geotechnologies, Technical University of Kosice, Letna 9, 04200 Kosice, Slovakia)

  • Jan Feher

    (Faculty of Mining, Ecology, Process Control and Geotechnologies, Technical University of Kosice, Letna 9, 04200 Kosice, Slovakia)

  • Jozef Cambal

    (Faculty of Mining, Ecology, Process Control and Geotechnologies, Technical University of Kosice, Letna 9, 04200 Kosice, Slovakia)

  • Erika Feckova Skrabulakova

    (Faculty of Mining, Ecology, Process Control and Geotechnologies, Technical University of Kosice, Letna 9, 04200 Kosice, Slovakia)

Abstract

In this case study, the medium-sized enterprise is looking for ways to achieve sustainable development. Following the Industry 4.0 trend could get the enterprise closer. The rate of information technology usage is very low in the enterprise. The enterprise’s problem is the long production of orders. The orders had to be rejected many times because the customer’s time limit could not be met. The major cause seems to be two environmentally insufficient and obsolete machines in the blast cleaning operation. These machines are replaced in the production by one new wheel blast machine. However, the production process must be redesigned and the layout changed to use this machine effectively. This redesign is difficult to verify and evaluate in the pilot plant experiment. Simulation is the most suitable tool to do it quickly and relatively easily. The ExtendSim simulation program creates a real production process model and then applies the redesign of this process in the model. The model must be thoroughly verified concerning the real production process to not distort the results. The result of the redesign of the production process is the reduction of the production duration by almost 50% and elimination of two environmentally insufficient and obsolete machines. Improved machine blast cleaning has also significantly reduced the utilization of blast cleaning. Spared capacities can be used for pre-production or otherwise for the profit-making of the enterprise. However, a new bottleneck appeared elsewhere in the production process by removing the previous one. The innovation passed through barriers, and Slovak small and medium enterprises started building sustainable development. The enterprise still must focus on further innovation, and more investment will be needed to achieve the final sustainable development goal.

Suggested Citation

  • Marek Ondov & Andrea Rosova & Marian Sofranko & Jan Feher & Jozef Cambal & Erika Feckova Skrabulakova, 2022. "Redesigning the Production Process Using Simulation for Sustainable Development of the Enterprise," Sustainability, MDPI, vol. 14(3), pages 1-21, January.
    • Handle: RePEc:gam:jsusta:v:14:y:2022:i:3:p:1514-:d:736583
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2071-1050/14/3/1514/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/2071-1050/14/3/1514/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Riccardo Brozzi & David Forti & Erwin Rauch & Dominik T. Matt, 2020. "The Advantages of Industry 4.0 Applications for Sustainability: Results from a Sample of Manufacturing Companies," Sustainability, MDPI, vol. 12(9), pages 1-19, May.
    2. Marcel Rolf Pfeifer, 2021. "Development of a Smart Manufacturing Execution System Architecture for SMEs: A Czech Case Study," Sustainability, MDPI, vol. 13(18), pages 1-23, September.
    3. Justyna Patalas-Maliszewska & Hanna Łosyk, 2020. "An Approach to Assessing Sustainability in the Development of a Manufacturing Company," Sustainability, MDPI, vol. 12(21), pages 1-18, October.
    4. Alberto Simboli & Andrea Raggi & Pietro Rosica, 2015. "Life Cycle Assessment of Process Eco-Innovations in an SME Automotive Supply Network," Sustainability, MDPI, vol. 7(10), pages 1-16, October.
    5. Zixin Dou & BeiBei Wu & Yanming Sun & Tao Wang, 2021. "The Competitiveness of Manufacturing and Its Driving Factors: A Case Study of G20 Participating Countries," Sustainability, MDPI, vol. 13(3), pages 1-17, January.
    6. David Doloreux & Luisa Kraft, 2019. "A Taxonomy of Eco-Innovation Types in SMEs: Exploring Different Firm Profiles in the Canadian Wine Industry," Sustainability, MDPI, vol. 11(20), pages 1-14, October.
    7. Jacek Wysocki, 2021. "Innovative Green Initiatives in the Manufacturing SME Sector in Poland," Sustainability, MDPI, vol. 13(4), pages 1-19, February.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Agnieszka A. Tubis & Katarzyna Grzybowska, 2022. "In Search of Industry 4.0 and Logistics 4.0 in Small-Medium Enterprises—A State of the Art Review," Energies, MDPI, vol. 15(22), pages 1-26, November.
    2. Anna Michna & Joanna Kruszewska, 2022. "Determining the Level of Use of the Industry 4.0 Solutions in the COVID-19 Pandemic Era: Results of Empirical Research," Sustainability, MDPI, vol. 14(14), pages 1-26, July.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Agnieszka A. Tubis & Katarzyna Grzybowska, 2022. "In Search of Industry 4.0 and Logistics 4.0 in Small-Medium Enterprises—A State of the Art Review," Energies, MDPI, vol. 15(22), pages 1-26, November.
    2. Jacek Wysocki, 2021. "Innovative Green Initiatives in the Manufacturing SME Sector in Poland," Sustainability, MDPI, vol. 13(4), pages 1-19, February.
    3. Axenbeck, Janna & Niebel, Thomas, 2021. "Climate Protection Potentials of Digitalized Production Processes: Microeconometric Evidence," 23rd ITS Biennial Conference, Online Conference / Gothenburg 2021. Digital societies and industrial transformations: Policies, markets, and technologies in a post-Covid world 238007, International Telecommunications Society (ITS).
    4. Aqib Mashood Khan & Saqib Anwar & Munish Kumar Gupta & Abdullah Alfaify & Saqib Hasnain & Muhammad Jamil & Mozammel Mia & Danil Yurievich Pimenov, 2020. "Energy-Based Novel Quantifiable Sustainability Value Assessment Method for Machining Processes," Energies, MDPI, vol. 13(22), pages 1-24, November.
    5. Zixin Dou & Yanming Sun & Tao Wang & Huiyin Wan & Shiqi Fan, 2021. "Exploring Regional Advanced Manufacturing and Its Driving Factors: A Case Study of the Guangdong–Hong Kong–Macao Greater Bay Area," IJERPH, MDPI, vol. 18(11), pages 1-14, May.
    6. Fangzhong Qi & Leilei Zhang & Kexiang Zhuo & Xiuyan Ma, 2022. "Early Warning for Manufacturing Supply Chain Resilience Based on Improved Grey Prediction Model," Sustainability, MDPI, vol. 14(20), pages 1-16, October.
    7. Zbigniew Leszczyński & Tomasz Jasiński, 2020. "Comparison of Product Life Cycle Cost Estimating Models Based on Neural Networks and Parametric Techniques—A Case Study for Induction Motors," Sustainability, MDPI, vol. 12(20), pages 1-14, October.
    8. Joaquin Sanchez-Planelles & Marival Segarra-Oña & Angel Peiro-Signes, 2020. "Building a Theoretical Framework for Corporate Sustainability," Sustainability, MDPI, vol. 13(1), pages 1-21, December.
    9. Artur Pollak & Agata Hilarowicz & Maciej Walczak & Damian Gąsiorek, 2020. "A Framework of Action for Implementation of Industry 4.0. an Empirically Based Research," Sustainability, MDPI, vol. 12(14), pages 1-16, July.
    10. COMAN Cristiana-Ioana, 2022. "Empirical Evidence Of Romania S Competitiveness With A Focus On Education And R&D. Evolution And Recommendations," Revista Economica, Lucian Blaga University of Sibiu, Faculty of Economic Sciences, vol. 74(3), pages 35-49, October.
    11. Bartoloni, Sara & Calò, Ernesto & Marinelli, Luca & Pascucci, Federica & Dezi, Luca & Carayannis, Elias & Revel, Gian Marco & Gregori, Gian Luca, 2022. "Towards designing society 5.0 solutions: The new Quintuple Helix - Design Thinking approach to technology," Technovation, Elsevier, vol. 113(C).
    12. Paweł Dec & Jacek Wysocki, 2022. "In Search of Non-Obvious Relationships between Greenhouse Gas or Particulate Matter Emissions, Renewable Energy and Corruption," Energies, MDPI, vol. 15(4), pages 1-20, February.
    13. John Mugambwa Serumaga-Zake & John Andrew van der Poll, 2021. "Addressing the Impact of Fourth Industrial Revolution on South African Manufacturing Small and Medium Enterprises (SMEs)," Sustainability, MDPI, vol. 13(21), pages 1-31, October.
    14. Zsuzsanna Katalin Szabo & Zsombor Szádoczki & Sándor Bozóki & Gabriela C. Stănciulescu & Dalma Szabo, 2021. "An Analytic Hierarchy Process Approach for Prioritisation of Strategic Objectives of Sustainable Development," Sustainability, MDPI, vol. 13(4), pages 1-26, February.
    15. Daniela C. A. Pigosso & Andreas Schmiegelow & Maj Munch Andersen, 2018. "Measuring the Readiness of SMEs for Eco-Innovation and Industrial Symbiosis: Development of a Screening Tool," Sustainability, MDPI, vol. 10(8), pages 1-25, August.
    16. Luboš Červený & Roman Sloup & Tereza Červená & Marcel Riedl & Petra Palátová, 2022. "Industry 4.0 as an Opportunity and Challenge for the Furniture Industry—A Case Study," Sustainability, MDPI, vol. 14(20), pages 1-21, October.
    17. Paolo Morganti & Rosa Carolina Valdes, 2023. "The Perils of Asymmetrical Technological Changes in a Knowledge Economy with Complete Markets," Sustainability, MDPI, vol. 15(17), pages 1-17, August.
    18. Xueyan Wang & Hong Wu & Lu Lu, 2021. "A Novel Service Provision Mode for Sustainable Development of the Telecom Industry," Sustainability, MDPI, vol. 13(9), pages 1-15, May.
    19. Jaroslav Vrchota & Petr Řehoř & Monika Maříková & Martin Pech, 2020. "Critical Success Factors of the Project Management in Relation to Industry 4.0 for Sustainability of Projects," Sustainability, MDPI, vol. 13(1), pages 1-19, December.
    20. Wieslaw Urban & Krzysztof Łukaszewicz & Elżbieta Krawczyk-Dembicka, 2020. "Application of Industry 4.0 to the Product Development Process in Project-Type Production," Energies, MDPI, vol. 13(21), pages 1-20, October.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jsusta:v:14:y:2022:i:3:p:1514-:d:736583. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.