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Reprintable Paste-Based Materials for Additive Manufacturing in a Circular Economy

Author

Listed:
  • Marita Sauerwein

    (Industrial Design Engineering, Delft University of Technology, 2628 CD Delft, The Netherlands)

  • Jure Zlopasa

    (Applied Sciences, Delft University of Technology, 2628 CD Delft, The Netherlands)

  • Zjenja Doubrovski

    (Industrial Design Engineering, Delft University of Technology, 2628 CD Delft, The Netherlands)

  • Conny Bakker

    (Industrial Design Engineering, Delft University of Technology, 2628 CD Delft, The Netherlands)

  • Ruud Balkenende

    (Industrial Design Engineering, Delft University of Technology, 2628 CD Delft, The Netherlands)

Abstract

The circular economy requires high-value material recovery to enable multiple product lifecycles. This implies the need for additive manufacturing to focus on the development and use of low-impact materials that, after product use, can be reconstituted to their original properties in terms of printability and functionality. We therefore investigated reprintable materials, made from bio-based resources. In order to equally consider material properties and recovery during development, we took a design approach to material development. In this way, the full material and product life cycle was studied, including multiple recovery steps. We applied this method to the development of a reprintable bio-based composite material for extrusion paste printing. This material is derived from natural and abundant resources, i.e., ground mussel shells and alginate. The alginate in the printing paste is ionically cross-linked after printing to create a water-resistant material. This reaction can be reversed to retain a printable paste. We studied paste composition, printability and material properties and 3D printed a design prototype. Alginate as a binder shows good printing and reprinting behaviour, as well as promising material properties. It thus demonstrates the concept of reprintable materials.

Suggested Citation

  • Marita Sauerwein & Jure Zlopasa & Zjenja Doubrovski & Conny Bakker & Ruud Balkenende, 2020. "Reprintable Paste-Based Materials for Additive Manufacturing in a Circular Economy," Sustainability, MDPI, vol. 12(19), pages 1-15, September.
    • Handle: RePEc:gam:jsusta:v:12:y:2020:i:19:p:8032-:d:421286
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    References listed on IDEAS

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    1. Walter R. Stahel, 2016. "The circular economy," Nature, Nature, vol. 531(7595), pages 435-438, March.
    2. Marcel C. Hollander & Conny A. Bakker & Erik Jan Hultink, 2017. "Product Design in a Circular Economy: Development of a Typology of Key Concepts and Terms," Journal of Industrial Ecology, Yale University, vol. 21(3), pages 517-525, June.
    3. Korhonen, Jouni & Honkasalo, Antero & Seppälä, Jyri, 2018. "Circular Economy: The Concept and its Limitations," Ecological Economics, Elsevier, vol. 143(C), pages 37-46.
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    Cited by:

    1. Bert Vuylsteke & Louise Dumon & Jan Detand & Francesca Ostuzzi, 2022. "Creating a Circular Design Workspace: Lessons Learned from Setting up a “Bio-Makerspace”," Sustainability, MDPI, vol. 14(4), pages 1-21, February.
    2. Fabio De Felice & Antonella Petrillo, 2021. "Green Transition: The Frontier of the Digicircular Economy Evidenced from a Systematic Literature Review," Sustainability, MDPI, vol. 13(19), pages 1-26, October.
    3. Hettiarachchi, Biman Darshana & Brandenburg, Marcus & Seuring, Stefan, 2022. "Connecting additive manufacturing to circular economy implementation strategies: Links, contingencies and causal loops," International Journal of Production Economics, Elsevier, vol. 246(C).
    4. Alessia Romani & Valentina Rognoli & Marinella Levi, 2021. "Design, Materials, and Extrusion-Based Additive Manufacturing in Circular Economy Contexts: From Waste to New Products," Sustainability, MDPI, vol. 13(13), pages 1-23, June.

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