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Review of Triply Periodic Minimal Surface (TPMS) Structures for Cooling Heat Sinks

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  • Khaoula Amara

    (Department of Mechanical Engineering, Toronto Metropolitan University, Toronto, ON M5B 2K3, Canada
    Research Lab TEMI, Department of Technology, Faculty of Sciences, University of Gafsa, Sidi Ahmed Zarroug, Gafsa 2112, Tunisia
    National Engineering School of Gabes, University of Gabes, Zrig Eddakhlania 6029, Tunisia)

  • Mohamad Ziad Saghir

    (Department of Mechanical Engineering, Toronto Metropolitan University, Toronto, ON M5B 2K3, Canada)

  • Ridha Abdeljabar

    (Research Lab TEMI, Department of Technology, Faculty of Sciences, University of Gafsa, Sidi Ahmed Zarroug, Gafsa 2112, Tunisia)

Abstract

This review paper deals with Triply Periodic Minimal Surfaces (TPMS) and lattice structures as a new generation of heat exchangers. Especially, their manufacturing is becoming feasible with technological progress. While some intricate structures are fabricated, challenges persist concerning manufacturing limitations, cost-effectiveness, and performance under transient operating conditions. Studies reported that these complex geometries, such as diamond, gyroid, and hexagonal lattices, outperform traditional finned and porous materials in thermal management, particularly under forced and turbulent convection regimes. However, TPMS necessitates the optimization of geometric parameters such as cell size, porosity, and topology stretching. The complex geometries enhance uniform heat exchange and reduce thermal boundary layers. Moreover, the integration of high thermal conductivity materials (e.g., aluminum and silver) and advanced coolants (including nanofluids and ethylene glycol mixtures) further improves performance. However, the drawback of complex geometries, confirmed by both numerical and experimental investigations, is the critical trade-off between heat transfer performance and pressure drop. The potential of TPMS-based heatsinks transpires as a trend for next-generation thermal management systems, besides identifying key directions for future research, including design optimization, Multiphysics modeling, and practical implementation.

Suggested Citation

  • Khaoula Amara & Mohamad Ziad Saghir & Ridha Abdeljabar, 2025. "Review of Triply Periodic Minimal Surface (TPMS) Structures for Cooling Heat Sinks," Energies, MDPI, vol. 18(18), pages 1-26, September.
  • Handle: RePEc:gam:jeners:v:18:y:2025:i:18:p:4920-:d:1750569
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    References listed on IDEAS

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    1. Jingnan Li & Li Yang, 2023. "Recent Development of Heat Sink and Related Design Methods," Energies, MDPI, vol. 16(20), pages 1-23, October.
    2. Mohamad Ziad Saghir & Esa D. Kerme & Mahsa Hajialibabei & Heba Rasheed & Christopher Welsford & Oraib Al-Ketan, 2024. "Study of the Thermal and Hydraulic Performance of Porous Block versus Gyroid Structure: Experimental and Numerical Approaches," Energies, MDPI, vol. 17(4), pages 1-26, February.
    3. Zhuopei Lv & Xinbo Chai & Fuyin Wei & Hongkai Yang & Chao Wu & Jianping Shi, 2025. "Numerical Simulation and Optimized Field-Driven Design of Triple Periodic Minimal Surface Structure Liquid-Cooling Radiator," Energies, MDPI, vol. 18(10), pages 1-13, May.
    4. Mohamad Ziad Saghir & Mohammad Yahya, 2024. "Convection Heat Transfer and Performance Analysis of a Triply Periodic Minimal Surface (TPMS) for a Novel Heat Exchanger," Energies, MDPI, vol. 17(17), pages 1-17, August.
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