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Study of a High-Pressure External Gear Pump with a Computational Fluid Dynamic Modeling Approach

Author

Listed:
  • Emma Frosina

    (Department of Industrial Engineering, University of Naples Federico II, Via Claudio, 21-80125 Naples, Italy)

  • Adolfo Senatore

    (Department of Industrial Engineering, University of Naples Federico II, Via Claudio, 21-80125 Naples, Italy)

  • Manuel Rigosi

    (Casappa S.p.A., Via Balestrieri 1, Lemignano di Collecchio, 43044 Parma, Italy)

Abstract

A study on the internal fluid dynamic of a high-pressure external gear pump is described in this paper. The pump has been analyzed with both numerical and experimental techniques. Starting from a geometry of the pump, a three-dimensional computational fluid dynamics (CFD) model has been built up using the commercial code PumpLinx ® . All leakages have been taken into account in order to estimate the volumetric efficiency of the pump. Then the pump has been tested on a test bench of Casappa S.p.A. Model results like the volumetric efficiency, absorbed torque, and outlet pressure ripple have been compared with the experimental data. The model has demonstrated the ability to predict with good accuracy the performance of the real pump. The CFD model has been also used to evaluate the effect on the pump performance of clearances in the meshing area. With the validated model the pressure inside the chambers of both driving and driven gears have been studied underlining cavitation in meshing fluid volume of the pump. For this reason, the model has been implemented in order to predict the cavitation phenomena. The analysis has allowed the detection of cavitating areas, especially at high rotation speeds and delivery pressure. Isosurfaces of the fluid volume have been colored as a function of the total gas fraction to underline where the cavitation occurs.

Suggested Citation

  • Emma Frosina & Adolfo Senatore & Manuel Rigosi, 2017. "Study of a High-Pressure External Gear Pump with a Computational Fluid Dynamic Modeling Approach," Energies, MDPI, vol. 10(8), pages 1-20, July.
  • Handle: RePEc:gam:jeners:v:10:y:2017:i:8:p:1113-:d:106414
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    Citations

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    Cited by:

    1. Piotr Osiński & Adam Deptuła & Marian A. Partyka, 2022. "Hydraulic Tests of the PZ0 Gear Micropump and the Importance Rank of Its Design and Operating Parameters," Energies, MDPI, vol. 15(9), pages 1-27, April.
    2. Hongfang Lu & Xiaonan Wu & Kun Huang, 2018. "Study on the Effect of Reciprocating Pump Pipeline System Vibration on Oil Transportation Stations," Energies, MDPI, vol. 11(1), pages 1-23, January.
    3. Nicola Casari & Ettore Fadiga & Michele Pinelli & Saverio Randi & Alessio Suman, 2019. "Pressure Pulsation and Cavitation Phenomena in a Micro-ORC System," Energies, MDPI, vol. 12(11), pages 1-18, June.
    4. Piotr Osiński & Grzegorz Chruścielski & Leszek Korusiewicz, 2021. "Theoretical and Experimental Fatigue Strength Calculations of Lips Compensating Circumferential Backlash in Gear Pumps," Energies, MDPI, vol. 14(1), pages 1-14, January.
    5. Miquel Torrent & Pedro Javier Gamez-Montero & Esteban Codina, 2021. "Parameterization, Modeling, and Validation in Real Conditions of an External Gear Pump," Sustainability, MDPI, vol. 13(6), pages 1-20, March.
    6. Bjørn H. Hjertager, 2017. "Engineering Fluid Dynamics," Energies, MDPI, vol. 10(10), pages 1-2, September.
    7. Timm Hieronymus & Thomas Lobsinger & Gunther Brenner, 2020. "Investigation of the Internal Displacement Chamber Pressure of a Rotary Vane Pump," Energies, MDPI, vol. 13(13), pages 1-19, June.
    8. Gianluca Marinaro & Emma Frosina & Adolfo Senatore, 2021. "A Numerical Analysis of an Innovative Flow Ripple Reduction Method for External Gear Pumps," Energies, MDPI, vol. 14(2), pages 1-22, January.
    9. Paulina Szwemin & Wieslaw Fiebig, 2021. "The Influence of Radial and Axial Gaps on Volumetric Efficiency of External Gear Pumps," Energies, MDPI, vol. 14(15), pages 1-21, July.
    10. Gabriele Muzzioli & Luca Montorsi & Andrea Polito & Andrea Lucchi & Alessandro Sassi & Massimo Milani, 2021. "About the Influence of Eco-Friendly Fluids on the Performance of an External Gear Pump," Energies, MDPI, vol. 14(4), pages 1-26, February.
    11. Barbara Zardin & Emiliano Natali & Massimo Borghi, 2019. "Evaluation of the Hydro—Mechanical Efficiency of External Gear Pumps," Energies, MDPI, vol. 12(13), pages 1-19, June.
    12. Alessandro Corvaglia & Massimo Rundo & Paolo Casoli & Antonio Lettini, 2021. "Evaluation of Tooth Space Pressure and Incomplete Filling in External Gear Pumps by Means of Three-Dimensional CFD Simulations," Energies, MDPI, vol. 14(2), pages 1-16, January.

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