The Design and Experiment of a Motion Control System for the Whole-Row Reciprocating Seedling Picking Mechanism of an Automatic Transplanter

Aiming at the problem that the whole row of reciprocating seedling picking mechanism is prone to inertial impacts during operation due to its excessive mass, causing seedling damage and positioning errors, this study builds a motion control system with a PLC controller as the core and proposes a composite motion control strategy based on planned S-curve acceleration and deceleration and fuzzy PID to achieve rapid response, precise positioning, and smooth operation of the seedling picking mechanism. By establishing the objective function and constraint conditions and taking into account the dynamic change of the seedling picking displacement, the S-curve acceleration and deceleration control algorithm is planned in six and seven stages to meet the requirements of a smooth transition of the speed and continuous change of the acceleration curve of the seedling picking mechanism during movement. A fuzzy PID positioning control system is designed, the control system transfer function is constructed, and fuzzy rules are formulated to dynamically compensate for the error and its rate of change to meet the requirements of fast response and no overshoot oscillation of the positioning control system. The speed and acceleration of the seedling picking mechanism under the six-segment and seven-segment S-curve acceleration and deceleration motion control conditions were simulated using MATLAB2024a simulation software and compared with the trapezoidal acceleration and deceleration motion control. The planned S-curve acceleration and deceleration control algorithm has a more stable control effect on the seedling picking mechanism when it operates under the conditions of the dynamic change of the displacement, and it meets the design requirements of seedling picking efficiency. The positioning control system was modeled and simulated using the Simulink simulation platform. When KP = 15, KI = 3, and KD = 1, the whole-row seedling picking control system ran stably, responded quickly, and had no overshoot. Compared with the PID control system with fixed parameters, the fuzzy PID control system reduced the time consumption in the rising stage by 24.5% and shortened the overall stabilization process by 17.6%. The zero overshoot characteristic was ensured, and the response speed was faster. When a disturbance signal is added, the overshoot of the fuzzy PID control system is reduced by 2.4%, and the response speed is increased by 6.8% compared with the fixed-parameter PID control system. The dynamic response rate and anti-disturbance performance are better than those of the fixed-parameter PID control system. A bench comparison test was carried out. The results showed that the S-curve acceleration and deceleration motion control algorithm reduced the average mass loss rate of seedlings by 46.19% compared with the trapezoidal acceleration and deceleration motion control algorithm, and the seedling picking efficiency met the design requirements. Fuzzy PID positioning control was used, and the maximum displacement error of the end effector during seedling picking was −1.4 mm, and the average relative error rate was 0.22%, which met the positioning accuracy requirements of the end effector in the X-axis direction and verified the stability and accuracy of the designed control system. The designed control system was tested in the field, and the average comprehensive success rate of seedling picking and throwing reached 96.2%, which verified the feasibility and practicality of the control system.