IDEAS home Printed from https://ideas.repec.org/a/eee/ejores/v279y2019i2p657-671.html
   My bibliography  Save this article

Raster penetration map applied to the irregular packing problem

Author

Listed:
  • Sato, André Kubagawa
  • Martins, Thiago Castro
  • Gomes, Antonio Miguel
  • Tsuzuki, Marcos Sales Guerra

Abstract

Among the most complex problems in the field of 2-dimensional cutting & packing are irregular packing problems, in which items may have a more complex geometry. These problems are prominent in several areas, including, but not limited to, the textile, shipbuilding and leather industries. They consist in placing a set of items, whose geometry is often represented by simple polygons, into one or more containers such that there is no overlap between items and the utility rate of the container is maximized. In this work, the irregular strip packing problem, an irregular packing variant with a variable length container, is investigated. The placement space is reduced by adopting a rectangular grid and a full search is performed using preprocessed raster penetration maps to efficiently determine the new position of an item. Tests were performed using simple dotted board model cases and irregular strip packing benchmark instances. The comparison of our results with the state of the art solutions showed that the proposed algorithm is very competitive, achieving better or equal compaction in 9 out of 15 instances and improving the average density in 13 instances. Besides the contribution of the new best results, the proposed approach showed the advantage of adopting discrete placement, which can be potentially applied to other irregular packing problems.

Suggested Citation

  • Sato, André Kubagawa & Martins, Thiago Castro & Gomes, Antonio Miguel & Tsuzuki, Marcos Sales Guerra, 2019. "Raster penetration map applied to the irregular packing problem," European Journal of Operational Research, Elsevier, vol. 279(2), pages 657-671.
  • Handle: RePEc:eee:ejores:v:279:y:2019:i:2:p:657-671
    DOI: 10.1016/j.ejor.2019.06.008
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0377221719304837
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ejor.2019.06.008?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. H. Terashima-Marín & P. Ross & C. Farías-Zárate & E. López-Camacho & M. Valenzuela-Rendón, 2010. "Generalized hyper-heuristics for solving 2D Regular and Irregular Packing Problems," Annals of Operations Research, Springer, vol. 179(1), pages 369-392, September.
    2. Cherri, Luiz H. & Mundim, Leandro R. & Andretta, Marina & Toledo, Franklina M.B. & Oliveira, José F. & Carravilla, Maria Antónia, 2016. "Robust mixed-integer linear programming models for the irregular strip packing problem," European Journal of Operational Research, Elsevier, vol. 253(3), pages 570-583.
    3. Akang Wang & Christopher L. Hanselman & Chrysanthos E. Gounaris, 2018. "A customized branch-and-bound approach for irregular shape nesting," Journal of Global Optimization, Springer, vol. 71(4), pages 935-955, August.
    4. Wascher, Gerhard & Hau[ss]ner, Heike & Schumann, Holger, 2007. "An improved typology of cutting and packing problems," European Journal of Operational Research, Elsevier, vol. 183(3), pages 1109-1130, December.
    5. Egeblad, Jens & Nielsen, Benny K. & Odgaard, Allan, 2007. "Fast neighborhood search for two- and three-dimensional nesting problems," European Journal of Operational Research, Elsevier, vol. 183(3), pages 1249-1266, December.
    6. Toledo, Franklina M.B. & Carravilla, Maria Antónia & Ribeiro, Cristina & Oliveira, José F. & Gomes, A. Miguel, 2013. "The Dotted-Board Model: A new MIP model for nesting irregular shapes," International Journal of Production Economics, Elsevier, vol. 145(2), pages 478-487.
    7. Alvarez-Valdes, R. & Martinez, A. & Tamarit, J.M., 2013. "A branch & bound algorithm for cutting and packing irregularly shaped pieces," International Journal of Production Economics, Elsevier, vol. 145(2), pages 463-477.
    8. Donald Jones, 2014. "A fully general, exact algorithm for nesting irregular shapes," Journal of Global Optimization, Springer, vol. 59(2), pages 367-404, July.
    9. Li, Zhenyu & Milenkovic, Victor, 1995. "Compaction and separation algorithms for non-convex polygons and their applications," European Journal of Operational Research, Elsevier, vol. 84(3), pages 539-561, August.
    10. J A Bennell & J F Oliveira, 2009. "A tutorial in irregular shape packing problems," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 60(1), pages 93-105, May.
    11. Yingcong Wang & Renbin Xiao & Huimin Wang, 2017. "A flexible labour division approach to the polygon packing problem based on space allocation," International Journal of Production Research, Taylor & Francis Journals, vol. 55(11), pages 3025-3045, June.
    12. Gomes, A. Miguel & Oliveira, Jose F., 2006. "Solving Irregular Strip Packing problems by hybridising simulated annealing and linear programming," European Journal of Operational Research, Elsevier, vol. 171(3), pages 811-829, June.
    13. Elkeran, Ahmed, 2013. "A new approach for sheet nesting problem using guided cuckoo search and pairwise clustering," European Journal of Operational Research, Elsevier, vol. 231(3), pages 757-769.
    14. Bennell, Julia A. & Oliveira, Jose F., 2008. "The geometry of nesting problems: A tutorial," European Journal of Operational Research, Elsevier, vol. 184(2), pages 397-415, January.
    15. Edmund Burke & Robert Hellier & Graham Kendall & Glenn Whitwell, 2006. "A New Bottom-Left-Fill Heuristic Algorithm for the Two-Dimensional Irregular Packing Problem," Operations Research, INFORMS, vol. 54(3), pages 587-601, June.
    16. Oluf Faroe & David Pisinger & Martin Zachariasen, 2003. "Guided Local Search for the Three-Dimensional Bin-Packing Problem," INFORMS Journal on Computing, INFORMS, vol. 15(3), pages 267-283, August.
    17. Julia A. Bennell & Kathryn A. Dowsland, 2001. "Hybridising Tabu Search with Optimisation Techniques for Irregular Stock Cutting," Management Science, INFORMS, vol. 47(8), pages 1160-1172, August.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Chehrazad, Sahar & Roose, Dirk & Wauters, Tony, 2022. "A fast and scalable bottom-left-fill algorithm to solve nesting problems using a semi-discrete representation," European Journal of Operational Research, Elsevier, vol. 300(3), pages 809-826.
    2. Umetani, Shunji & Murakami, Shohei, 2022. "Coordinate descent heuristics for the irregular strip packing problem of rasterized shapes," European Journal of Operational Research, Elsevier, vol. 303(3), pages 1009-1026.
    3. Hu, Xiaoxuan & Zhu, Waiming & Ma, Huawei & An, Bo & Zhi, Yanling & Wu, Yi, 2021. "Orientational variable-length strip covering problem: A branch-and-price-based algorithm," European Journal of Operational Research, Elsevier, vol. 289(1), pages 254-269.
    4. Hatice ER, 2021. "Academic Aspect of the Leather Industry: An Interpretation from the Perspective of Business Science," Prizren Social Science Journal, SHIKS, vol. 5(1), pages 11-43, April.
    5. Cherri, Luiz Henrique & Carravilla, Maria Antónia & Ribeiro, Cristina & Toledo, Franklina Maria Bragion, 2019. "Optimality in nesting problems: New constraint programming models and a new global constraint for non-overlap," Operations Research Perspectives, Elsevier, vol. 6(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Leao, Aline A.S. & Toledo, Franklina M.B. & Oliveira, José Fernando & Carravilla, Maria Antónia & Alvarez-Valdés, Ramón, 2020. "Irregular packing problems: A review of mathematical models," European Journal of Operational Research, Elsevier, vol. 282(3), pages 803-822.
    2. Igor Kierkosz & Maciej Łuczak, 2019. "A one-pass heuristic for nesting problems," Operations Research and Decisions, Wroclaw University of Science and Technology, Faculty of Management, vol. 29(1), pages 37-60.
    3. Umetani, Shunji & Murakami, Shohei, 2022. "Coordinate descent heuristics for the irregular strip packing problem of rasterized shapes," European Journal of Operational Research, Elsevier, vol. 303(3), pages 1009-1026.
    4. Miguel Santoro & Felipe Lemos, 2015. "Irregular packing: MILP model based on a polygonal enclosure," Annals of Operations Research, Springer, vol. 235(1), pages 693-707, December.
    5. Cherri, Luiz Henrique & Carravilla, Maria Antónia & Ribeiro, Cristina & Toledo, Franklina Maria Bragion, 2019. "Optimality in nesting problems: New constraint programming models and a new global constraint for non-overlap," Operations Research Perspectives, Elsevier, vol. 6(C).
    6. Akang Wang & Christopher L. Hanselman & Chrysanthos E. Gounaris, 2018. "A customized branch-and-bound approach for irregular shape nesting," Journal of Global Optimization, Springer, vol. 71(4), pages 935-955, August.
    7. Cherri, Luiz H. & Mundim, Leandro R. & Andretta, Marina & Toledo, Franklina M.B. & Oliveira, José F. & Carravilla, Maria Antónia, 2016. "Robust mixed-integer linear programming models for the irregular strip packing problem," European Journal of Operational Research, Elsevier, vol. 253(3), pages 570-583.
    8. Toledo, Franklina M.B. & Carravilla, Maria Antónia & Ribeiro, Cristina & Oliveira, José F. & Gomes, A. Miguel, 2013. "The Dotted-Board Model: A new MIP model for nesting irregular shapes," International Journal of Production Economics, Elsevier, vol. 145(2), pages 478-487.
    9. J A Bennell & J F Oliveira, 2009. "A tutorial in irregular shape packing problems," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 60(1), pages 93-105, May.
    10. Luiz H. Cherri & Adriana C. Cherri & Edilaine M. Soler, 2018. "Mixed integer quadratically-constrained programming model to solve the irregular strip packing problem with continuous rotations," Journal of Global Optimization, Springer, vol. 72(1), pages 89-107, September.
    11. Kimms, Alf & Király, Hédi, 2023. "An extended model formulation for the two-dimensional irregular strip packing problem considering general industry-relevant aspects," European Journal of Operational Research, Elsevier, vol. 306(3), pages 1202-1218.
    12. Eunice López-Camacho & Gabriela Ochoa & Hugo Terashima-Marín & Edmund Burke, 2013. "An effective heuristic for the two-dimensional irregular bin packing problem," Annals of Operations Research, Springer, vol. 206(1), pages 241-264, July.
    13. Elkeran, Ahmed, 2013. "A new approach for sheet nesting problem using guided cuckoo search and pairwise clustering," European Journal of Operational Research, Elsevier, vol. 231(3), pages 757-769.
    14. Jie Fang & Yunqing Rao & Xusheng Zhao & Bing Du, 2023. "A Hybrid Reinforcement Learning Algorithm for 2D Irregular Packing Problems," Mathematics, MDPI, vol. 11(2), pages 1-17, January.
    15. Bennell, J.A. & Cabo, M. & Martínez-Sykora, A., 2018. "A beam search approach to solve the convex irregular bin packing problem with guillotine guts," European Journal of Operational Research, Elsevier, vol. 270(1), pages 89-102.
    16. Demiröz, Barış Evrim & Altınel, İ. Kuban & Akarun, Lale, 2019. "Rectangle blanket problem: Binary integer linear programming formulation and solution algorithms," European Journal of Operational Research, Elsevier, vol. 277(1), pages 62-83.
    17. Martinez-Sykora, A. & Alvarez-Valdes, R. & Bennell, J.A. & Ruiz, R. & Tamarit, J.M., 2017. "Matheuristics for the irregular bin packing problem with free rotations," European Journal of Operational Research, Elsevier, vol. 258(2), pages 440-455.
    18. Qiang Luo & Yunqing Rao, 2022. "Improved Sliding Algorithm for Generating No-Fit Polygon in the 2D Irregular Packing Problem," Mathematics, MDPI, vol. 10(16), pages 1-18, August.
    19. Alvarez-Valdes, R. & Martinez, A. & Tamarit, J.M., 2013. "A branch & bound algorithm for cutting and packing irregularly shaped pieces," International Journal of Production Economics, Elsevier, vol. 145(2), pages 463-477.
    20. Chehrazad, Sahar & Roose, Dirk & Wauters, Tony, 2022. "A fast and scalable bottom-left-fill algorithm to solve nesting problems using a semi-discrete representation," European Journal of Operational Research, Elsevier, vol. 300(3), pages 809-826.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:ejores:v:279:y:2019:i:2:p:657-671. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/eor .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.