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Prediction of geometry deviations in additive manufactured parts: comparison of linear regression with machine learning algorithms

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  • Ivanna Baturynska

    (Norwegian University of Science and Technology)

  • Kristian Martinsen

    (Norwegian University of Science and Technology)

Abstract

Dimensional accuracy in additive manufacturing (AM) is still an issue compared with the tolerances for injection molding. In order to make AM suitable for the medical, aerospace, and automotive industries, geometry variations should be controlled and managed with a tight tolerance range. In the previously published article, the authors used statistical analysis to develop linear models for the prediction of dimensional features of laser-sintered specimens. Two identical builds with the same material, process, and build parameters were produced, resulting in 434 samples for mechanical testing (ISO 527-2 1BA). The developed linear models had low accuracy, and therefore needed an application of more advanced data analysis techniques. In this work, machine learning techniques are applied for the same data, and results are compared with the previously reported linear models. The linear regression model is the best for width. Multilayer perceptron and gradient boost regressor models have outperformed other for thickness and length. The recommendations on how the developed models can be used in the future are proposed.

Suggested Citation

  • Ivanna Baturynska & Kristian Martinsen, 2021. "Prediction of geometry deviations in additive manufactured parts: comparison of linear regression with machine learning algorithms," Journal of Intelligent Manufacturing, Springer, vol. 32(1), pages 179-200, January.
    • Handle: RePEc:spr:joinma:v:32:y:2021:i:1:d:10.1007_s10845-020-01567-0
    DOI: 10.1007/s10845-020-01567-0
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    References listed on IDEAS

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    1. Friedman, Jerome H., 2002. "Stochastic gradient boosting," Computational Statistics & Data Analysis, Elsevier, vol. 38(4), pages 367-378, February.
    2. Tomàs Aluja-Banet & Eduard Nafria, 2003. "Stability and scalability in decision trees," Computational Statistics, Springer, vol. 18(3), pages 505-520, September.
    3. Yicha Zhang & Alain Bernard & Ramy Harik & K. P. Karunakaran, 2017. "Build orientation optimization for multi-part production in additive manufacturing," Journal of Intelligent Manufacturing, Springer, vol. 28(6), pages 1393-1407, August.
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    Citations

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    Cited by:

    1. Ying Zhang & Mutahar Safdar & Jiarui Xie & Jinghao Li & Manuel Sage & Yaoyao Fiona Zhao, 2023. "A systematic review on data of additive manufacturing for machine learning applications: the data quality, type, preprocessing, and management," Journal of Intelligent Manufacturing, Springer, vol. 34(8), pages 3305-3340, December.
    2. Yang, Yadong & Shahbeik, Hossein & Shafizadeh, Alireza & Masoudnia, Nima & Rafiee, Shahin & Zhang, Yijia & Pan, Junting & Tabatabaei, Meisam & Aghbashlo, Mortaza, 2022. "Biomass microwave pyrolysis characterization by machine learning for sustainable rural biorefineries," Renewable Energy, Elsevier, vol. 201(P2), pages 70-86.
    3. Salomé Sanchez & Divish Rengasamy & Christopher J. Hyde & Grazziela P. Figueredo & Benjamin Rothwell, 2021. "Machine learning to determine the main factors affecting creep rates in laser powder bed fusion," Journal of Intelligent Manufacturing, Springer, vol. 32(8), pages 2353-2373, December.
    4. Mohamed Ismail & Noha A. Mostafa & Ahmed El-assal, 2022. "Quality monitoring in multistage manufacturing systems by using machine learning techniques," Journal of Intelligent Manufacturing, Springer, vol. 33(8), pages 2471-2486, December.
    5. Zhaochen Gu & Shashank Sharma & Daniel A. Riley & Mangesh V. Pantawane & Sameehan S. Joshi & Song Fu & Narendra B. Dahotre, 2023. "A universal predictor-based machine learning model for optimal process maps in laser powder bed fusion process," Journal of Intelligent Manufacturing, Springer, vol. 34(8), pages 3341-3363, December.
    6. Aniket Nagargoje & Pavan Kumar Kankar & Prashant Kumar Jain & Puneet Tandon, 2023. "Application of artificial intelligence techniques in incremental forming: a state-of-the-art review," Journal of Intelligent Manufacturing, Springer, vol. 34(3), pages 985-1002, March.
    7. Christian Kubik & Sebastian Michael Knauer & Peter Groche, 2022. "Smart sheet metal forming: importance of data acquisition, preprocessing and transformation on the performance of a multiclass support vector machine for predicting wear states during blanking," Journal of Intelligent Manufacturing, Springer, vol. 33(1), pages 259-282, January.

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