IDEAS home Printed from https://ideas.repec.org/a/eee/rensus/v125y2020ics1364032120301106.html
   My bibliography  Save this article

Configuration, design, and optimization of air-cooled battery thermal management system for electric vehicles: A review

Author

Listed:
  • Akinlabi, A.A. Hakeem
  • Solyali, Davut

Abstract

A battery thermal management system (BTMS) is arguably the most vital component of an electric vehicle (EV), as it is responsible for ensuring the safe and consistent performance of lithium ion batteries (LiB). LiBs are considered one of the most suitable power options for an EV drivetrain. Owing to lithium's atomic number of three (3) and it being the lightest element of the metals, lithium is able to provide fantastic energy-to-weight characteristics for any lithium-based battery. LiBs are also known for having low self-discharging properties and hence provide long life cycle operation. To obtain a maximum power output from LiBs, it is necessary to critically monitor the operating conditions of LiBs, particularly temperature, which is known to directly affect the performance and life of LiBs. The temperature rise present around LiBs is caused by the heat generation phenomena of lithium ion cells during charge and discharge cycles. In this study, an investigation is made into one of the major categories of a BTMS, used in making the EV powertrain much more efficient and safe. Specifically, this study investigates and reviews air-cooled BTMS techniques (passive and active) and design parameter optimization methods (either via iteration or algorithms) for improving various BTMS design objectives. In particular, this study investigates minimizing the change in temperature among cells (ΔTmax) in a battery pack (BP). The data are classified, and results from recent studies on each method are summarized. It is found that despite features such as extreme simplicity, ease of implementation, and the relatively low cost of naturally air-cooled BTMS, it is almost impossible for the methods to provide adequate cooling conditions for the high energy density LiBs used in EVs. A shift in focus from a naturally air-cooled BTMS to a forced air-cooled BTMS is observed from the amount of studies found on the topics during the time scope of this study. Parameter configuration optimization techniques for the air-cooled BTMS are discussed and classified, and optimization algorithms applied by researchers to improve objectives of the BTMS are identified.

Suggested Citation

  • Akinlabi, A.A. Hakeem & Solyali, Davut, 2020. "Configuration, design, and optimization of air-cooled battery thermal management system for electric vehicles: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 125(C).
  • Handle: RePEc:eee:rensus:v:125:y:2020:i:c:s1364032120301106
    DOI: 10.1016/j.rser.2020.109815
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S1364032120301106
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.rser.2020.109815?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Chen, Kai & Song, Mengxuan & Wei, Wei & Wang, Shuangfeng, 2018. "Structure optimization of parallel air-cooled battery thermal management system with U-type flow for cooling efficiency improvement," Energy, Elsevier, vol. 145(C), pages 603-613.
    2. Li, Lin & Dababneh, Fadwa & Zhao, Jing, 2018. "Cost-effective supply chain for electric vehicle battery remanufacturing," Applied Energy, Elsevier, vol. 226(C), pages 277-286.
    3. Safari, M., 2018. "Battery electric vehicles: Looking behind to move forward," Energy Policy, Elsevier, vol. 115(C), pages 54-65.
    4. Saw, Lip Huat & Ye, Yonghuang & Tay, Andrew A.O. & Chong, Wen Tong & Kuan, Seng How & Yew, Ming Chian, 2016. "Computational fluid dynamic and thermal analysis of Lithium-ion battery pack with air cooling," Applied Energy, Elsevier, vol. 177(C), pages 783-792.
    5. Wang, Tao & Tseng, K.J. & Zhao, Jiyun & Wei, Zhongbao, 2014. "Thermal investigation of lithium-ion battery module with different cell arrangement structures and forced air-cooling strategies," Applied Energy, Elsevier, vol. 134(C), pages 229-238.
    6. Rao, Zhonghao & Wang, Shuangfeng, 2011. "A review of power battery thermal energy management," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(9), pages 4554-4571.
    7. Zhao, Rui & Gu, Junjie & Liu, Jie, 2017. "Optimization of a phase change material based internal cooling system for cylindrical Li-ion battery pack and a hybrid cooling design," Energy, Elsevier, vol. 135(C), pages 811-822.
    8. Liu, Yuanzhi & Zhang, Jie, 2019. "Design a J-type air-based battery thermal management system through surrogate-based optimization," Applied Energy, Elsevier, vol. 252(C), pages 1-1.
    9. Mahmoudzadeh Andwari, Amin & Pesiridis, Apostolos & Rajoo, Srithar & Martinez-Botas, Ricardo & Esfahanian, Vahid, 2017. "A review of Battery Electric Vehicle technology and readiness levels," Renewable and Sustainable Energy Reviews, Elsevier, vol. 78(C), pages 414-430.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Md. Sazal Miah & Molla Shahadat Hossain Lipu & Sheikh Tanzim Meraj & Kamrul Hasan & Shaheer Ansari & Taskin Jamal & Hasan Masrur & Rajvikram Madurai Elavarasan & Aini Hussain, 2021. "Optimized Energy Management Schemes for Electric Vehicle Applications: A Bibliometric Analysis towards Future Trends," Sustainability, MDPI, vol. 13(22), pages 1-38, November.
    2. Zhu, Wenhao & Lei, Fei & Zhong, Hao & Wang, Dongjie, 2023. "An improved reliability assessment method for lithium-ion battery system considering imbalanced current and uneven cooling," Energy, Elsevier, vol. 276(C).
    3. Weng, Jingwen & Xiao, Changren & Yang, Xiaoqing & Ouyang, Dongxu & Chen, Mingyi & Zhang, Guoqing & Lee Waiming, Eric & Kit Yuen, Richard Kwowk & Wang, Jian, 2022. "An energy-saving battery thermal management strategy coupling tubular phase-change-material with dynamic liquid cooling under different ambient temperatures," Renewable Energy, Elsevier, vol. 195(C), pages 918-930.
    4. Qingbo Tan & Zhuning Wang & Wei Fan & Xudong Li & Xiangguang Li & Fanqi Li & Zihao Zhao, 2022. "Development Path and Model Design of a New Energy Vehicle in China," Energies, MDPI, vol. 16(1), pages 1-15, December.
    5. Jiahao Liu & Qingwen Ma & Xianbin Li, 2022. "Numerical Simulation of the Combination of Novel Spiral Fin and Phase Change Material for Cylindrical Lithium-Ion Batteries in Passive Thermal Management," Energies, MDPI, vol. 15(23), pages 1-16, November.
    6. Li, Yuming & Wang, Tingyu & Li, Xinxi & Zhang, Guoqing & Chen, Kai & Yang, Wensheng, 2022. "Experimental investigation on thermal management system with flame retardant flexible phase change material for retired battery module," Applied Energy, Elsevier, vol. 327(C).
    7. Shen, Zu-Guo & Chen, Shuai & Liu, Xun & Chen, Ben, 2021. "A review on thermal management performance enhancement of phase change materials for vehicle lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 148(C).
    8. Hannan, M.A. & Faisal, M. & Jern Ker, Pin & Begum, R.A. & Dong, Z.Y. & Zhang, C., 2020. "Review of optimal methods and algorithms for sizing energy storage systems to achieve decarbonization in microgrid applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 131(C).
    9. Zuo, Wei & Zhang, Yuntian & E, Jiaqiang & Li, Jing & Li, Qingqing & Zhang, Guangde, 2022. "Performance comparison between single S-channel and double S-channel cold plate for thermal management of a prismatic LiFePO4 battery," Renewable Energy, Elsevier, vol. 192(C), pages 46-57.
    10. Rasti-Barzoki, Morteza & Moon, Ilkyeong, 2021. "A game theoretic approach for analyzing electric and gasoline-based vehicles’ competition in a supply chain under government sustainable strategies: A case study of South Korea," Renewable and Sustainable Energy Reviews, Elsevier, vol. 146(C).
    11. Mali, Vima & Saxena, Rajat & Kumar, Kundan & Kalam, Abul & Tripathi, Brijesh, 2021. "Review on battery thermal management systems for energy-efficient electric vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 151(C).
    12. Morali, Ugur, 2022. "A numerical and statistical implementation of a thermal model for a lithium-ion battery," Energy, Elsevier, vol. 240(C).
    13. Li, Changlong & Cui, Naxin & Chang, Long & Cui, Zhongrui & Yuan, Haitao & Zhang, Chenghui, 2022. "Effect of parallel connection topology on air-cooled lithium-ion battery module: Inconsistency analysis and comprehensive evaluation," Applied Energy, Elsevier, vol. 313(C).
    14. Zhang, Xinghui & Li, Zhao & Luo, Lingai & Fan, Yilin & Du, Zhengyu, 2022. "A review on thermal management of lithium-ion batteries for electric vehicles," Energy, Elsevier, vol. 238(PA).
    15. Marco Bernagozzi & Nicolas Miché & Anastasios Georgoulas & Cedric Rouaud & Marco Marengo, 2021. "Performance of an Environmentally Friendly Alternative Fluid in a Loop Heat Pipe-Based Battery Thermal Management System," Energies, MDPI, vol. 14(22), pages 1-19, November.
    16. Zhang, Xiang & Liu, Peng & Lin, Ni & Zhang, Zhaosheng & Wang, Zhenpo, 2023. "A novel battery abnormality detection method using interpretable Autoencoder," Applied Energy, Elsevier, vol. 330(PB).
    17. Weng, Jingwen & Xiao, Changren & Ouyang, Dongxu & Yang, Xiaoqing & Chen, Mingyi & Zhang, Guoqing & Yuen, Richard Kwok Kit & Wang, Jian, 2022. "Mitigation effects on thermal runaway propagation of structure-enhanced phase change material modules with flame retardant additives," Energy, Elsevier, vol. 239(PC).
    18. Guo, Chao & Liu, Huan-ling & Guo, Qi & Shao, Xiao-dong & Zhu, Ming-liang, 2022. "Investigations on a novel cold plate achieved by topology optimization for lithium-ion batteries," Energy, Elsevier, vol. 261(PA).
    19. Pedram Asef & Marzia Milan & Andrew Lapthorn & Sanjeevikumar Padmanaban, 2021. "Future Trends and Aging Analysis of Battery Energy Storage Systems for Electric Vehicles," Sustainability, MDPI, vol. 13(24), pages 1-28, December.
    20. Al-Wreikat, Yazan & Serrano, Clara & Sodré, José Ricardo, 2022. "Effects of ambient temperature and trip characteristics on the energy consumption of an electric vehicle," Energy, Elsevier, vol. 238(PC).
    21. Behi, Hamidreza & Karimi, Danial & Jaguemont, Joris & Gandoman, Foad Heidari & Kalogiannis, Theodoros & Berecibar, Maitane & Van Mierlo, Joeri, 2021. "Novel thermal management methods to improve the performance of the Li-ion batteries in high discharge current applications," Energy, Elsevier, vol. 224(C).
    22. Zuo, Wei & Zhang, Yuntian & E, Jiaqiang & Huang, Yuhan & Li, Qingqing & Zhou, Kun & Zhang, Guangde, 2022. "Effects of multi-factors on performance of an improved multi-channel cold plate for thermal management of a prismatic LiFePO4 battery," Energy, Elsevier, vol. 261(PB).
    23. Zhao, Weiwei & Zhang, Tongtong & Kildahl, Harriet & Ding, Yulong, 2022. "Mobile energy recovery and storage: Multiple energy-powered EVs and refuelling stations," Energy, Elsevier, vol. 257(C).
    24. Ziming Xu & Jun Xu & Zhechen Guo & Haitao Wang & Zheng Sun & Xuesong Mei, 2022. "Design and Optimization of a Novel Microchannel Battery Thermal Management System Based on Digital Twin," Energies, MDPI, vol. 15(4), pages 1-20, February.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Giorgio Previati & Giampiero Mastinu & Massimiliano Gobbi, 2022. "Thermal Management of Electrified Vehicles—A Review," Energies, MDPI, vol. 15(4), pages 1-29, February.
    2. Guo, Zengjia & Xu, Qidong & Wang, Yang & Zhao, Tianshou & Ni, Meng, 2023. "Battery thermal management system with heat pipe considering battery aging effect," Energy, Elsevier, vol. 263(PE).
    3. Situ, Wenfu & Zhang, Guoqing & Li, Xinxi & Yang, Xiaoqing & Wei, Chao & Rao, Mumin & Wang, Ziyuan & Wang, Cong & Wu, Weixiong, 2017. "A thermal management system for rectangular LiFePO4 battery module using novel double copper mesh-enhanced phase change material plates," Energy, Elsevier, vol. 141(C), pages 613-623.
    4. Ling, Ziye & Cao, Jiahao & Zhang, Wenbo & Zhang, Zhengguo & Fang, Xiaoming & Gao, Xuenong, 2018. "Compact liquid cooling strategy with phase change materials for Li-ion batteries optimized using response surface methodology," Applied Energy, Elsevier, vol. 228(C), pages 777-788.
    5. Mohammed, Abubakar Gambo & Elfeky, Karem Elsayed & Wang, Qiuwang, 2022. "Recent advancement and enhanced battery performance using phase change materials based hybrid battery thermal management for electric vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 154(C).
    6. Liu, Jiahao & Fan, Yining & Wang, Jinhui & Tao, Changfa & Chen, Mingyi, 2022. "A model-scale experimental and theoretical study on a mineral oil-immersed battery cooling system," Renewable Energy, Elsevier, vol. 201(P1), pages 712-723.
    7. Qin, Yudi & Du, Jiuyu & Lu, Languang & Gao, Ming & Haase, Frank & Li, Jianqiu & Ouyang, Minggao, 2020. "A rapid lithium-ion battery heating method based on bidirectional pulsed current: Heating effect and impact on battery life," Applied Energy, Elsevier, vol. 280(C).
    8. Lalan K. Singh & Anoop K. Gupta, 2023. "Hybrid cooling-based lithium-ion battery thermal management for electric vehicles," Environment, Development and Sustainability: A Multidisciplinary Approach to the Theory and Practice of Sustainable Development, Springer, vol. 25(4), pages 3627-3648, April.
    9. Al-Zareer, Maan & Dincer, Ibrahim & Rosen, Marc A., 2019. "Comparative assessment of new liquid-to-vapor type battery cooling systems," Energy, Elsevier, vol. 188(C).
    10. Chen, Kai & Wu, Weixiong & Yuan, Fang & Chen, Lin & Wang, Shuangfeng, 2019. "Cooling efficiency improvement of air-cooled battery thermal management system through designing the flow pattern," Energy, Elsevier, vol. 167(C), pages 781-790.
    11. Rajib Mahamud & Chanwoo Park, 2022. "Theory and Practices of Li-Ion Battery Thermal Management for Electric and Hybrid Electric Vehicles," Energies, MDPI, vol. 15(11), pages 1-45, May.
    12. Chen, Yiming & Chen, Kai & Dong, Yuan & Wu, Xiaoling, 2022. "Bidirectional symmetrical parallel mini-channel cold plate for energy efficient cooling of large battery packs," Energy, Elsevier, vol. 242(C).
    13. Bahman Shabani & Manu Biju, 2015. "Theoretical Modelling Methods for Thermal Management of Batteries," Energies, MDPI, vol. 8(9), pages 1-25, September.
    14. Seham Shahid & Martin Agelin-Chaab, 2017. "Analysis of Cooling Effectiveness and Temperature Uniformity in a Battery Pack for Cylindrical Batteries," Energies, MDPI, vol. 10(8), pages 1-17, August.
    15. Zichen, Wang & Changqing, Du, 2021. "A comprehensive review on thermal management systems for power lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 139(C).
    16. Raijmakers, L.H.J. & Danilov, D.L. & Eichel, R.-A. & Notten, P.H.L., 2019. "A review on various temperature-indication methods for Li-ion batteries," Applied Energy, Elsevier, vol. 240(C), pages 918-945.
    17. Zhang, Jiangyun & Shao, Dan & Jiang, Liqin & Zhang, Guoqing & Wu, Hongwei & Day, Rodney & Jiang, Wenzhao, 2022. "Advanced thermal management system driven by phase change materials for power lithium-ion batteries: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
    18. Yang Li & Zhifu Zhou & Jian Zhao & Liang Hao & Minli Bai & Yulong Li & Xuanyu Liu & Yubai Li & Yongchen Song, 2021. "Three-Dimensional Thermal Simulations of 18650 Lithium-Ion Batteries Cooled by Different Schemes under High Rate Discharging and External Shorting Conditions," Energies, MDPI, vol. 14(21), pages 1-20, October.
    19. Saw, Lip Huat & Poon, Hiew Mun & Thiam, Hui San & Cai, Zuansi & Chong, Wen Tong & Pambudi, Nugroho Agung & King, Yeong Jin, 2018. "Novel thermal management system using mist cooling for lithium-ion battery packs," Applied Energy, Elsevier, vol. 223(C), pages 146-158.
    20. Wen, Jianping & Zhao, Dan & Zhang, Chuanwei, 2020. "An overview of electricity powered vehicles: Lithium-ion battery energy storage density and energy conversion efficiency," Renewable Energy, Elsevier, vol. 162(C), pages 1629-1648.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:rensus:v:125:y:2020:i:c:s1364032120301106. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/600126/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.