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Optimization of test and maintenance of ageing components consisting of multiple items and addressing effectiveness

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  • Martón, I.
  • Martorell, P.
  • Mullor, R.
  • Sánchez, A.I.
  • Martorell, S.

Abstract

There are many models in the literature that have been proposed in the last decades aimed at assessing the reliability, availability and maintainability (RAM) of safety equipment, many of them with a focus on their use to assess the risk level of a technological system or to search for appropriate design and/or surveillance and maintenance policies in order to assure that an optimum level of RAM of safety systems is kept during all the plant operational life. This paper proposes a new approach for RAM modelling that accounts for equipment ageing and maintenance and testing effectiveness of equipment consisting of multiple items in an integrated manner. This model is then used to perform the simultaneous optimization of testing and maintenance for ageing equipment consisting of multiple items. An example of application is provided, which considers a simplified High Pressure Injection System (HPIS) of a typical Power Water Reactor (PWR). Basically, this system consists of motor driven pumps (MDP) and motor operated valves (MOV), where both types of components consists of two items each. These components present different failure and cause modes and behaviours, and they also undertake complex test and maintenance activities depending on the item involved. The results of the example of application demonstrate that the optimization algorithm provide the best solutions when the optimization problem is formulated and solved considering full flexibility in the implementation of testing and maintenance activities taking part of such an integrated RAM model.

Suggested Citation

  • Martón, I. & Martorell, P. & Mullor, R. & Sánchez, A.I. & Martorell, S., 2016. "Optimization of test and maintenance of ageing components consisting of multiple items and addressing effectiveness," Reliability Engineering and System Safety, Elsevier, vol. 153(C), pages 151-158.
    • Handle: RePEc:eee:reensy:v:153:y:2016:i:c:p:151-158
    DOI: 10.1016/j.ress.2016.04.015
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    References listed on IDEAS

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    1. Compare, M. & Martini, F. & Zio, E., 2015. "Genetic algorithms for condition-based maintenance optimization under uncertainty," European Journal of Operational Research, Elsevier, vol. 244(2), pages 611-623.
    2. Coria, V.H. & Maximov, S. & Rivas-Dávalos, F. & Melchor, C.L. & Guardado, J.L., 2015. "Analytical method for optimization of maintenance policy based on available system failure data," Reliability Engineering and System Safety, Elsevier, vol. 135(C), pages 55-63.
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    4. Khatab, A. & Aghezzaf, E.-H., 2016. "Selective maintenance optimization when quality of imperfect maintenance actions are stochastic," Reliability Engineering and System Safety, Elsevier, vol. 150(C), pages 182-189.
    5. Sanchez, Ana & Carlos, Sofia & Martorell, Sebastian & Villanueva, Jose F., 2009. "Addressing imperfect maintenance modelling uncertainty in unavailability and cost based optimization," Reliability Engineering and System Safety, Elsevier, vol. 94(1), pages 22-32.
    6. Martorell, S. & Carlos, S. & Villanueva, J.F. & Sanchez, A.I & Galvan, B. & Salazar, D. & Cepin, M., 2006. "Use of multiple objective evolutionary algorithms in optimizing surveillance requirements," Reliability Engineering and System Safety, Elsevier, vol. 91(9), pages 1027-1038.
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    Cited by:

    1. Mocellin, Paolo & Pilenghi, Lisa, 2023. "Semi-quantitative approach to prioritize risk in industrial chemical plants aggregating safety, economics and ageing: A case study," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    2. Afzali, Peyman & Keynia, Farshid & Rashidinejad, Masoud, 2019. "A new model for reliability-centered maintenance prioritisation of distribution feeders," Energy, Elsevier, vol. 171(C), pages 701-709.
    3. Martorell, P. & Martón, I. & Sánchez, A.I. & Martorell, S., 2017. "Unavailability model for demand-caused failures of safety components addressing degradation by demand-induced stress, maintenance effectiveness and test efficiency," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 18-27.
    4. Thiago Lima de Barros & Rodrigo Sampaio Lopes, 2021. "Continuous improvement of imperfect maintenance actions in PAS and PAR models," Journal of Risk and Reliability, , vol. 235(5), pages 941-958, October.
    5. Martón, I. & Sánchez, A.I. & Carlos, S. & Mullor, R. & Martorell, S., 2023. "Prognosis of wear-out effect on of safety equipment reliability for nuclear power plants long-term safe operation," Reliability Engineering and System Safety, Elsevier, vol. 233(C).
    6. Martorell, S. & Martón, I. & Sánchez, A. & Carlos, S., 2020. "Harmonisation of surveillance requirements and maintenance in a context of ageing and obsolescence based on reliability, availability and risk information," Reliability Engineering and System Safety, Elsevier, vol. 202(C).

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