IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v142y2015icp56-67.html
   My bibliography  Save this article

Maintenance grouping for multi-component systems with availability constraints and limited maintenance teams

Author

Listed:
  • Do, Phuc
  • Vu, Hai Canh
  • Barros, Anne
  • Bérenguer, Christophe

Abstract

The paper deals with a maintenance grouping approach for multi-component systems whose components are connected in series. The considered systems are required to serve a sequence of missions with limited breaks/stoppage durations while maintenance teams (repairmen) are limited and may vary over time. The optimization of the maintenance grouping decision for such multi-component systems leads to a NP-complete problem. The aim of the paper is to propose and to optimize a dynamic maintenance decision rule on a rolling horizon. The heuristic optimization scheme for the maintenance decision is developed by implementing two optimization algorithms (genetic algorithm and MULTIFIT) to find an optimal maintenance planning under both availability and limited repairmen constraints. Thanks to the proposed maintenance approach, impacts of availability constraints or/and limited maintenance teams on the maintenance planning and grouping are highlighted. In addition, the proposed grouping approach allows also updating online the maintenance planning in dynamic contexts such as the change of required availability level and/or the change of repairmen over time. A numerical example of a 20-component system is introduced to illustrate the use and the advantages of the proposed approach in the maintenance optimization framework.

Suggested Citation

  • Do, Phuc & Vu, Hai Canh & Barros, Anne & Bérenguer, Christophe, 2015. "Maintenance grouping for multi-component systems with availability constraints and limited maintenance teams," Reliability Engineering and System Safety, Elsevier, vol. 142(C), pages 56-67.
    • Handle: RePEc:eee:reensy:v:142:y:2015:i:c:p:56-67
    DOI: 10.1016/j.ress.2015.04.022
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0951832015001404
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.ress.2015.04.022?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Robin P. Nicolai & Rommert Dekker, 2008. "Optimal Maintenance of Multi-component Systems: A Review," Springer Series in Reliability Engineering, in: Complex System Maintenance Handbook, chapter 11, pages 263-286, Springer.
    2. Lapa, Celso Marcelo F. & Pereira, Cláudio Márcio N.A. & de Barros, Márcio Paes, 2006. "A model for preventive maintenance planning by genetic algorithms based in cost and reliability," Reliability Engineering and System Safety, Elsevier, vol. 91(2), pages 233-240.
    3. Wildeman, R. E. & Dekker, R. & Smit, A. C. J. M., 1997. "A dynamic policy for grouping maintenance activities," European Journal of Operational Research, Elsevier, vol. 99(3), pages 530-551, June.
    4. Aggoune, Riad, 2004. "Minimizing the makespan for the flow shop scheduling problem with availability constraints," European Journal of Operational Research, Elsevier, vol. 153(3), pages 534-543, March.
    5. Nourelfath, Mustapha & Ait-Kadi, Daoud, 2007. "Optimization of series–parallel multi-state systems under maintenance policies," Reliability Engineering and System Safety, Elsevier, vol. 92(12), pages 1620-1626.
    6. Vu, Hai Canh & Do, Phuc & Barros, Anne & Bérenguer, Christophe, 2014. "Maintenance grouping strategy for multi-component systems with dynamic contexts," Reliability Engineering and System Safety, Elsevier, vol. 132(C), pages 233-249.
    7. Do Van, Phuc & Barros, Anne & Bérenguer, Christophe & Bouvard, Keomany & Brissaud, Florent, 2013. "Dynamic grouping maintenance with time limited opportunities," Reliability Engineering and System Safety, Elsevier, vol. 120(C), pages 51-59.
    8. Volkanovski, Andrija & Mavko, Borut & Boševski, Tome & Čauševski, Anton & Čepin, Marko, 2008. "Genetic algorithm optimisation of the maintenance scheduling of generating units in a power system," Reliability Engineering and System Safety, Elsevier, vol. 93(6), pages 779-789.
    9. Van Horenbeek, Adriaan & Pintelon, Liliane, 2013. "A dynamic predictive maintenance policy for complex multi-component systems," Reliability Engineering and System Safety, Elsevier, vol. 120(C), pages 39-50.
    10. Galante, Giacomo & Passannanti, Gianfranco, 2009. "An exact algorithm for preventive maintenance planning of series–parallel systems," Reliability Engineering and System Safety, Elsevier, vol. 94(10), pages 1517-1525.
    11. Bouvard, K. & Artus, S. & Bérenguer, C. & Cocquempot, V., 2011. "Condition-based dynamic maintenance operations planning & grouping. Application to commercial heavy vehicles," Reliability Engineering and System Safety, Elsevier, vol. 96(6), pages 601-610.
    12. Cho, Danny I. & Parlar, Mahmut, 1991. "A survey of maintenance models for multi-unit systems," European Journal of Operational Research, Elsevier, vol. 51(1), pages 1-23, March.
    13. Shafiee, Mahmood & Finkelstein, Maxim, 2015. "An optimal age-based group maintenance policy for multi-unit degrading systems," Reliability Engineering and System Safety, Elsevier, vol. 134(C), pages 230-238.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Liang, Zhenglin & Parlikad, Ajith Kumar, 2020. "Predictive group maintenance for multi-system multi-component networks," Reliability Engineering and System Safety, Elsevier, vol. 195(C).
    2. Do, Phuc & Bérenguer, Christophe, 2020. "Conditional reliability-based importance measures," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    3. Wu, Tianyi & Yang, Li & Ma, Xiaobing & Zhang, Zihan & Zhao, Yu, 2020. "Dynamic maintenance strategy with iteratively updated group information," Reliability Engineering and System Safety, Elsevier, vol. 197(C).
    4. Liu, Gehui & Chen, Shaokuan & Jin, Hua & Liu, Shuang, 2021. "Optimum opportunistic maintenance schedule incorporating delay time theory with imperfect maintenance," Reliability Engineering and System Safety, Elsevier, vol. 213(C).
    5. Aizpurua, J.I. & Catterson, V.M. & Papadopoulos, Y. & Chiacchio, F. & D'Urso, D., 2017. "Supporting group maintenance through prognostics-enhanced dynamic dependability prediction," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 171-188.
    6. Dinh, Duc-Hanh & Do, Phuc & Iung, Benoit, 2022. "Multi-level opportunistic predictive maintenance for multi-component systems with economic dependence and assembly/disassembly impacts," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    7. Zulkafli, Nur I. & Kopanos, Georgios M., 2016. "Planning of production and utility systems under unit performance degradation and alternative resource-constrained cleaning policies," Applied Energy, Elsevier, vol. 183(C), pages 577-602.
    8. Yaqiong Lv & Pan Zheng & Jiabei Yuan & Xiaohua Cao, 2023. "A Predictive Maintenance Strategy for Multi-Component Systems Based on Components’ Remaining Useful Life Prediction," Mathematics, MDPI, vol. 11(18), pages 1-23, September.
    9. Urbani, Michele & Brunelli, Matteo & Punkka, Antti, 2023. "An approach for bi-objective maintenance scheduling on a networked system with limited resources," European Journal of Operational Research, Elsevier, vol. 305(1), pages 101-113.
    10. Havinga, Maik J.A. & de Jonge, Bram, 2020. "Condition-based maintenance in the cyclic patrolling repairman problem," International Journal of Production Economics, Elsevier, vol. 222(C).
    11. Do, Phuc & Assaf, Roy & Scarf, Phil & Iung, Benoit, 2019. "Modelling and application of condition-based maintenance for a two-component system with stochastic and economic dependencies," Reliability Engineering and System Safety, Elsevier, vol. 182(C), pages 86-97.
    12. Liu, Gehui & Chen, Shaokuan & Ho, Tinkin & Ran, Xinchen & Mao, Baohua & Lan, Zhen, 2022. "Optimum opportunistic maintenance schedule over variable horizons considering multi-stage degradation and dynamic strategy," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    13. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    14. Andrade, Antonio Ramos & Stow, Julian, 2017. "Assessing the potential cost savings of introducing the maintenance option of ‘Economic Tyre Turning’ in Great Britain railway wheelsets," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 317-325.
    15. Dilaver, Halit Metehan & Akçay, Alp & van Houtum, Geert-Jan, 2023. "Integrated planning of asset-use and dry-docking for a fleet of maritime assets," International Journal of Production Economics, Elsevier, vol. 256(C).
    16. Fecarotti, Claudia & Andrews, John & Pesenti, Raffaele, 2021. "A mathematical programming model to select maintenance strategies in railway networks," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    17. Fei Zhao & Fengfeng Xie & Chenghua Shi & Jianshe Kang, 2017. "A Joint Inspection-Based Preventive Maintenance and Spare Ordering Optimization Policy Using a Three-Stage Failure Process," Complexity, Hindawi, vol. 2017, pages 1-19, November.
    18. Peng, Rui & Liu, Bin & Zhai, Qingqing & Wang, Wenbin, 2019. "Optimal maintenance strategy for systems with two failure modes," Reliability Engineering and System Safety, Elsevier, vol. 188(C), pages 624-632.
    19. Manco, Pasquale & Rinaldi, Marta & Caterino, Mario & Fera, Marcello & Macchiaroli, Roberto, 2022. "Maintenance management for geographically distributed assets: a criticality-based approach," Reliability Engineering and System Safety, Elsevier, vol. 218(PB).
    20. Zhang, Qin & Liu, Yu & Xiahou, Tangfan & Huang, Hong-Zhong, 2023. "A heuristic maintenance scheduling framework for a military aircraft fleet under limited maintenance capacities," Reliability Engineering and System Safety, Elsevier, vol. 235(C).
    21. Jingyi Zhao & Chunhai Gao & Tao Tang, 2022. "A Review of Sustainable Maintenance Strategies for Single Component and Multicomponent Equipment," Sustainability, MDPI, vol. 14(5), pages 1-22, March.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Vu, Hai Canh & Do, Phuc & Barros, Anne & Bérenguer, Christophe, 2014. "Maintenance grouping strategy for multi-component systems with dynamic contexts," Reliability Engineering and System Safety, Elsevier, vol. 132(C), pages 233-249.
    2. Urbani, Michele & Brunelli, Matteo & Punkka, Antti, 2023. "An approach for bi-objective maintenance scheduling on a networked system with limited resources," European Journal of Operational Research, Elsevier, vol. 305(1), pages 101-113.
    3. Aizpurua, J.I. & Catterson, V.M. & Papadopoulos, Y. & Chiacchio, F. & D'Urso, D., 2017. "Supporting group maintenance through prognostics-enhanced dynamic dependability prediction," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 171-188.
    4. Nguyen, Ho Si Hung & Do, Phuc & Vu, Hai-Canh & Iung, Benoit, 2019. "Dynamic maintenance grouping and routing for geographically dispersed production systems," Reliability Engineering and System Safety, Elsevier, vol. 185(C), pages 392-404.
    5. Lu, Biao & Zhou, Xiaojun, 2017. "Opportunistic preventive maintenance scheduling for serial-parallel multistage manufacturing systems with multiple streams of deterioration," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 116-127.
    6. Li, Heping & Deloux, Estelle & Dieulle, Laurence, 2016. "A condition-based maintenance policy for multi-component systems with Lévy copulas dependence," Reliability Engineering and System Safety, Elsevier, vol. 149(C), pages 44-55.
    7. Nguyen, Kim-Anh & Do, Phuc & Grall, Antoine, 2015. "Multi-level predictive maintenance for multi-component systems," Reliability Engineering and System Safety, Elsevier, vol. 144(C), pages 83-94.
    8. Mahmood Shafiee & Maxim Finkelstein, 2015. "A proactive group maintenance policy for continuously monitored deteriorating systems: Application to offshore wind turbines," Journal of Risk and Reliability, , vol. 229(5), pages 373-384, October.
    9. Shi, Yue & Zhu, Weihang & Xiang, Yisha & Feng, Qianmei, 2020. "Condition-based maintenance optimization for multi-component systems subject to a system reliability requirement," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    10. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    11. Jingyi Zhao & Chunhai Gao & Tao Tang, 2022. "A Review of Sustainable Maintenance Strategies for Single Component and Multicomponent Equipment," Sustainability, MDPI, vol. 14(5), pages 1-22, March.
    12. Ayse Sena Eruguz & Tarkan Tan & Geert‐Jan van Houtum, 2017. "Optimizing usage and maintenance decisions for k‐out‐of‐n systems of moving assets," Naval Research Logistics (NRL), John Wiley & Sons, vol. 64(5), pages 418-434, August.
    13. Zhou, Yifan & Lin, Tian Ran & Sun, Yong & Bian, Yangqing & Ma, Lin, 2015. "An effective approach to reducing strategy space for maintenance optimisation of multistate series–parallel systems," Reliability Engineering and System Safety, Elsevier, vol. 138(C), pages 40-53.
    14. Vimal Vijayan & Sanjay K Chaturvedi, 2021. "Multi-component maintenance grouping optimization based on stochastic dependency," Journal of Risk and Reliability, , vol. 235(2), pages 293-305, April.
    15. Briš, Radim & Byczanski, Petr & Goňo, Radomír & Rusek, Stanislav, 2017. "Discrete maintenance optimization of complex multi-component systems," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 80-89.
    16. Nguyen, Kim-Anh & Do, Phuc & Grall, Antoine, 2017. "Joint predictive maintenance and inventory strategy for multi-component systems using Birnbaum’s structural importance," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 249-261.
    17. Vu, Hai Canh & Do, Phuc & Fouladirad, Mitra & Grall, Antoine, 2020. "Dynamic opportunistic maintenance planning for multi-component redundant systems with various types of opportunities," Reliability Engineering and System Safety, Elsevier, vol. 198(C).
    18. Jiawen Hu & Zuhua Jiang & Haitao Liao, 2017. "Preventive maintenance of a batch production system under time-varying operational condition," International Journal of Production Research, Taylor & Francis Journals, vol. 55(19), pages 5681-5705, October.
    19. Liang, Zhenglin & Parlikad, Ajith Kumar, 2020. "Predictive group maintenance for multi-system multi-component networks," Reliability Engineering and System Safety, Elsevier, vol. 195(C).
    20. Wu, Tianyi & Yang, Li & Ma, Xiaobing & Zhang, Zihan & Zhao, Yu, 2020. "Dynamic maintenance strategy with iteratively updated group information," Reliability Engineering and System Safety, Elsevier, vol. 197(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:142:y:2015:i:c:p:56-67. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.