IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v64y2014icp1057-1070.html
   My bibliography  Save this article

Numerical and experimental study of a heat recovery steam generator during start-up procedure

Author

Listed:
  • Alobaid, Falah
  • Karner, Karl
  • Belz, Jörg
  • Epple, Bernd
  • Kim, Hyun-Gee

Abstract

The share of renewable energies in electricity and heat supply besides the conventional energy resources gains more importance. Accordingly, the efficiency and flexibility of modern thermal power plants should be further improved. To design such a system, it is necessary to generate detailed computer models that can accurately predict the power plant behaviour during fast transients, part loads and start-up procedures. In this work, a dynamic simulation model for a subcritical three-pressure-stage HRSG (heat recovery steam generator) is built, employing the advanced processing simulation software Aspen Plus Dynamics®. The simulation results obtained from the HRSG model are validated towards the dynamic measurements during warm start-up procedure. The capability of processing simulation software used to estimate the dynamic behaviour of real HRSG is demonstrated. The HRSG model shows high accuracy at different part loads with a maximum relative error of about 5%. The good agreement suggests that the HRSG model is very reliable and is capable to predict the operational processes.

Suggested Citation

  • Alobaid, Falah & Karner, Karl & Belz, Jörg & Epple, Bernd & Kim, Hyun-Gee, 2014. "Numerical and experimental study of a heat recovery steam generator during start-up procedure," Energy, Elsevier, vol. 64(C), pages 1057-1070.
  • Handle: RePEc:eee:energy:v:64:y:2014:i:c:p:1057-1070
    DOI: 10.1016/j.energy.2013.11.007
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544213009699
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2013.11.007?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Alobaid, Falah & Postler, Ralf & Ströhle, Jochen & Epple, Bernd & Kim, Hyun-Gee, 2008. "Modeling and investigation start-up procedures of a combined cycle power plant," Applied Energy, Elsevier, vol. 85(12), pages 1173-1189, December.
    2. Joselin Herbert, G.M. & Iniyan, S. & Sreevalsan, E. & Rajapandian, S., 2007. "A review of wind energy technologies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 11(6), pages 1117-1145, August.
    3. Alobaid, Falah & Ströhle, Jochen & Epple, Bernd & Kim, Hyun-Gee, 2009. "Dynamic simulation of a supercritical once-through heat recovery steam generator during load changes and start-up procedures," Applied Energy, Elsevier, vol. 86(7-8), pages 1274-1282, July.
    4. Stoppato, A. & Mirandola, A. & Meneghetti, G. & Lo Casto, E., 2012. "On the operation strategy of steam power plants working at variable load: Technical and economic issues," Energy, Elsevier, vol. 37(1), pages 228-236.
    5. Alobaid, Falah & Pfeiffer, Stefan & Epple, Bernd & Seon, Chil-Yeong & Kim, Hyun-Gee, 2012. "Fast start-up analyses for Benson heat recovery steam generator," Energy, Elsevier, vol. 46(1), pages 295-309.
    6. Lior, Noam, 2008. "Energy resources and use: The present situation and possible paths to the future," Energy, Elsevier, vol. 33(6), pages 842-857.
    7. Casarosa, C. & Donatini, F. & Franco, A., 2004. "Thermoeconomic optimization of heat recovery steam generators operating parameters for combined plants," Energy, Elsevier, vol. 29(3), pages 389-414.
    8. Ahmadi, Pouria & Dincer, Ibrahim & Rosen, Marc A., 2011. "Exergy, exergoeconomic and environmental analyses and evolutionary algorithm based multi-objective optimization of combined cycle power plants," Energy, Elsevier, vol. 36(10), pages 5886-5898.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Romero-Anton, N. & Martin-Escudero, K. & Portillo-Valdés, L.A. & Gómez-Elvira, I. & Salazar-Herran, E., 2018. "Improvement of auxiliary BI-DRUM boiler operation by dynamic simulation," Energy, Elsevier, vol. 148(C), pages 676-686.
    2. Rossi, Iacopo & Sorce, Alessandro & Traverso, Alberto, 2017. "Gas turbine combined cycle start-up and stress evaluation: A simplified dynamic approach," Applied Energy, Elsevier, vol. 190(C), pages 880-890.
    3. Mauger, Gedeon & Tauveron, Nicolas & Bentivoglio, Fabrice & Ruby, Alain, 2019. "On the dynamic modeling of Brayton cycle power conversion systems with the CATHARE-3 code," Energy, Elsevier, vol. 168(C), pages 1002-1016.
    4. Taler, Jan & Taler, Dawid & Kaczmarski, Karol & Dzierwa, Piotr & Trojan, Marcin & Sobota, Tomasz, 2018. "Monitoring of thermal stresses in pressure components based on the wall temperature measurement," Energy, Elsevier, vol. 160(C), pages 500-519.
    5. González-Gómez, P.A. & Gómez-Hernández, J. & Briongos, J.V. & Santana, D., 2018. "Transient thermo-mechanical analysis of steam generators for solar tower plants," Applied Energy, Elsevier, vol. 212(C), pages 1051-1068.
    6. Li, Xiaolei & Xu, Ershu & Ma, Linrui & Song, Shuang & Xu, Li, 2019. "Modeling and dynamic simulation of a steam generation system for a parabolic trough solar power plant," Renewable Energy, Elsevier, vol. 132(C), pages 998-1017.
    7. Wang, Chaoyang & Liu, Ming & Li, Bingxin & Liu, Yiwen & Yan, Junjie, 2017. "Thermodynamic analysis on the transient cycling of coal-fired power plants: Simulation study of a 660 MW supercritical unit," Energy, Elsevier, vol. 122(C), pages 505-527.
    8. Taler, Jan & Zima, Wiesław & Ocłoń, Paweł & Grądziel, Sławomir & Taler, Dawid & Cebula, Artur & Jaremkiewicz, Magdalena & Korzeń, Anna & Cisek, Piotr & Kaczmarski, Karol & Majewski, Karol, 2019. "Mathematical model of a supercritical power boiler for simulating rapid changes in boiler thermal loading," Energy, Elsevier, vol. 175(C), pages 580-592.
    9. Alsanousie, Abdurrahman A. & Elsamni, Osama A. & Attia, Abdelhamid E. & Elhelw, Mohamed, 2021. "Transient and troubleshoots management of aged small-scale steam power plants using Aspen Plus Dynamics," Energy, Elsevier, vol. 223(C).
    10. Wang, Di & Liu, Deying & Wang, Chaonan & Zhou, Yunlong & Li, Xiaoli & Yang, Mei, 2022. "Flexibility improvement method of coal-fired thermal power plant based on the multi-scale utilization of steam turbine energy storage," Energy, Elsevier, vol. 239(PD).
    11. Sabia, Gabriele & Heinze, Christian & Alobaid, Falah & Martelli, Emanuele & Epple, Bernd, 2019. "ASPEN dynamics simulation for combined cycle power plant – Validation with hot start-up measurement," Energy, Elsevier, vol. 187(C).
    12. Benato, Alberto & Stoppato, Anna & Mirandola, Alberto, 2015. "Dynamic behaviour analysis of a three pressure level heat recovery steam generator during transient operation," Energy, Elsevier, vol. 90(P2), pages 1595-1605.
    13. Ammar Bany Ata & Peter Maximilian Seufert & Christian Heinze & Falah Alobaid & Bernd Epple, 2021. "Optimization of Integrated Gasification Combined-Cycle Power Plant for Polygeneration of Power and Chemicals," Energies, MDPI, vol. 14(21), pages 1-24, November.
    14. Yu, Haiquan & Zhou, Jianxin & Si, Fengqi & Nord, Lars O., 2022. "Combined heat and power dynamic economic dispatch considering field operational characteristics of natural gas combined cycle plants," Energy, Elsevier, vol. 244(PA).
    15. Dal Magro, Fabio & Savino, Stefano & Meneghetti, Antonella & Nardin, Gioacchino, 2017. "Coupling waste heat extraction by phase change materials with superheated steam generation in the steel industry," Energy, Elsevier, vol. 137(C), pages 1107-1118.
    16. Taler, Jan & Dzierwa, Piotr & Taler, Dawid & Harchut, Piotr, 2015. "Optimization of the boiler start-up taking into account thermal stresses," Energy, Elsevier, vol. 92(P1), pages 160-170.
    17. Nadir, Mahmoud & Ghenaiet, Adel, 2015. "Thermodynamic optimization of several (heat recovery steam generator) HRSG configurations for a range of exhaust gas temperatures," Energy, Elsevier, vol. 86(C), pages 685-695.
    18. Farahani, Yaser & Jafarian, Ali & Mahdavi Keshavar, Omid, 2022. "Dynamic simulation of a hybrid once-through and natural circulation Heat Recovery Steam Generator (HRSG)," Energy, Elsevier, vol. 242(C).
    19. Benato, A. & Bracco, S. & Stoppato, A. & Mirandola, A., 2016. "LTE: A procedure to predict power plants dynamic behaviour and components lifetime reduction during transient operation," Applied Energy, Elsevier, vol. 162(C), pages 880-891.
    20. Angerer, Michael & Kahlert, Steffen & Spliethoff, Hartmut, 2017. "Transient simulation and fatigue evaluation of fast gas turbine startups and shutdowns in a combined cycle plant with an innovative thermal buffer storage," Energy, Elsevier, vol. 130(C), pages 246-257.
    21. Hentschel, Julia & Zindler, Henning & Spliethoff, Hartmut, 2017. "Modelling and transient simulation of a supercritical coal-fired power plant: Dynamic response to extended secondary control power output," Energy, Elsevier, vol. 137(C), pages 927-940.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Romero-Anton, N. & Martin-Escudero, K. & Portillo-Valdés, L.A. & Gómez-Elvira, I. & Salazar-Herran, E., 2018. "Improvement of auxiliary BI-DRUM boiler operation by dynamic simulation," Energy, Elsevier, vol. 148(C), pages 676-686.
    2. Sun, Zhixin & Gao, Lin & Wang, Jiangfeng & Dai, Yiping, 2012. "Dynamic optimal design of a power generation system utilizing industrial waste heat considering parameter fluctuations of exhaust gas," Energy, Elsevier, vol. 44(1), pages 1035-1043.
    3. Alobaid, Falah & Pfeiffer, Stefan & Epple, Bernd & Seon, Chil-Yeong & Kim, Hyun-Gee, 2012. "Fast start-up analyses for Benson heat recovery steam generator," Energy, Elsevier, vol. 46(1), pages 295-309.
    4. Mertens, Nicolas & Alobaid, Falah & Starkloff, Ralf & Epple, Bernd & Kim, Hyun-Gee, 2015. "Comparative investigation of drum-type and once-through heat recovery steam generator during start-up," Applied Energy, Elsevier, vol. 144(C), pages 250-260.
    5. Taler, Jan & Zima, Wiesław & Ocłoń, Paweł & Grądziel, Sławomir & Taler, Dawid & Cebula, Artur & Jaremkiewicz, Magdalena & Korzeń, Anna & Cisek, Piotr & Kaczmarski, Karol & Majewski, Karol, 2019. "Mathematical model of a supercritical power boiler for simulating rapid changes in boiler thermal loading," Energy, Elsevier, vol. 175(C), pages 580-592.
    6. Taler, Jan & Taler, Dawid & Kaczmarski, Karol & Dzierwa, Piotr & Trojan, Marcin & Sobota, Tomasz, 2018. "Monitoring of thermal stresses in pressure components based on the wall temperature measurement," Energy, Elsevier, vol. 160(C), pages 500-519.
    7. Benato, Alberto & Stoppato, Anna & Mirandola, Alberto, 2015. "Dynamic behaviour analysis of a three pressure level heat recovery steam generator during transient operation," Energy, Elsevier, vol. 90(P2), pages 1595-1605.
    8. Angerer, Michael & Kahlert, Steffen & Spliethoff, Hartmut, 2017. "Transient simulation and fatigue evaluation of fast gas turbine startups and shutdowns in a combined cycle plant with an innovative thermal buffer storage," Energy, Elsevier, vol. 130(C), pages 246-257.
    9. Mohtaram, Soheil & Sun, HongGuang & Lin, Ji & Chen, Wen & Sun, Yonghui, 2020. "Multi-Objective Evolutionary Optimization & 4E analysis of a bulky combined cycle power plant by CO2/ CO/ NOx reduction and cost controlling targets," Renewable and Sustainable Energy Reviews, Elsevier, vol. 128(C).
    10. Neshumayev, Dmitri & Rummel, Leo & Konist, Alar & Ots, Arvo & Parve, Teet, 2018. "Power plant fuel consumption rate during load cycling," Applied Energy, Elsevier, vol. 224(C), pages 124-135.
    11. Rossi, Iacopo & Sorce, Alessandro & Traverso, Alberto, 2017. "Gas turbine combined cycle start-up and stress evaluation: A simplified dynamic approach," Applied Energy, Elsevier, vol. 190(C), pages 880-890.
    12. Jihun So & Hyun Shin & Thai Nguyen Tran & Yeong-Jun Choi, 2022. "Decentralized Cooperative Active Power Control for Small-Scale Grids with High Renewable Penetration through VSC-HVDC," Sustainability, MDPI, vol. 14(15), pages 1-17, August.
    13. Xiong, Jie & Zhao, Haibo & Zhang, Chao & Zheng, Chuguang & Luh, Peter B., 2012. "Thermoeconomic operation optimization of a coal-fired power plant," Energy, Elsevier, vol. 42(1), pages 486-496.
    14. Hao Zhang & Xiangjie Liu & Xiaobing Kong & Kwang Y. Lee, 2019. "Stacked Auto-Encoder Modeling of an Ultra-Supercritical Boiler-Turbine System," Energies, MDPI, vol. 12(21), pages 1-14, October.
    15. Farahani, Yaser & Jafarian, Ali & Mahdavi Keshavar, Omid, 2022. "Dynamic simulation of a hybrid once-through and natural circulation Heat Recovery Steam Generator (HRSG)," Energy, Elsevier, vol. 242(C).
    16. Wang, Chaoyang & Liu, Ming & Li, Bingxin & Liu, Yiwen & Yan, Junjie, 2017. "Thermodynamic analysis on the transient cycling of coal-fired power plants: Simulation study of a 660 MW supercritical unit," Energy, Elsevier, vol. 122(C), pages 505-527.
    17. Alobaid, Falah & Al-Maliki, Wisam Abed Kattea & Lanz, Thomas & Haaf, Martin & Brachthäuser, Andreas & Epple, Bernd & Zorbach, Ingo, 2018. "Dynamic simulation of a municipal solid waste incinerator," Energy, Elsevier, vol. 149(C), pages 230-249.
    18. Liu, Kairui & Wang, Chao & Wang, Limin & Liu, Bin & Ye, Maojing & Guo, Yalong & Che, Defu, 2023. "Dynamic performance analysis and control strategy optimization for supercritical coal-fired boiler: A dynamic simulation," Energy, Elsevier, vol. 282(C).
    19. Benato, A. & Bracco, S. & Stoppato, A. & Mirandola, A., 2016. "LTE: A procedure to predict power plants dynamic behaviour and components lifetime reduction during transient operation," Applied Energy, Elsevier, vol. 162(C), pages 880-891.
    20. Hentschel, Julia & Zindler, Henning & Spliethoff, Hartmut, 2017. "Modelling and transient simulation of a supercritical coal-fired power plant: Dynamic response to extended secondary control power output," Energy, Elsevier, vol. 137(C), pages 927-940.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:64:y:2014:i:c:p:1057-1070. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.