IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v253y2022ics0360544222010775.html
   My bibliography  Save this article

Experimental investigation of a revolving vane expander in a micro-scale organic Rankine cycle system for low-grade waste heat recovery

Author

Listed:
  • Naseri, Ali
  • Moradi, Ramin
  • Norris, Stuart
  • Subiantoro, Alison

Abstract

Organic Rankine cycles (ORCs) are a reliable solution for power generation from low-temperature waste heat. While the ORC is a mature technology in medium to large scale applications, several challenges remain to be solved for its widespread adoption in micro-scale, including the development of a low-cost, reliable, and efficient expander. In this study, a modified revolving vane expander (M-RVE) prototype is experimentally tested in a micro-scale ORC system for the first time. The M-RVE is tested in the range of suction pressures of up to 13.0 bar(a), suction temperatures of up to 63 °C, and shaft speeds of up to 1850 rpm. The M-RVE demonstrated filling factors of 1.2–2.7, an isentropic efficiency of up to 42.5%, and shaft power of up to 134 W. The significant impacts of lubrication on the performance of the M-RVE are discussed. A comparable performance with existing expanders in the literature is achieved, especially at pressure ratios close to the expander built-in volume ratio. The results of this study provide better guidance for further use of the M-RVE in micro-scale ORC systems and provide a benchmark for future improvements of the M-RVE prototype.

Suggested Citation

  • Naseri, Ali & Moradi, Ramin & Norris, Stuart & Subiantoro, Alison, 2022. "Experimental investigation of a revolving vane expander in a micro-scale organic Rankine cycle system for low-grade waste heat recovery," Energy, Elsevier, vol. 253(C).
    • Handle: RePEc:eee:energy:v:253:y:2022:i:c:s0360544222010775
    DOI: 10.1016/j.energy.2022.124174
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544222010775
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2022.124174?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Dumont, Olivier & Parthoens, Antoine & Dickes, Rémi & Lemort, Vincent, 2018. "Experimental investigation and optimal performance assessment of four volumetric expanders (scroll, screw, piston and roots) tested in a small-scale organic Rankine cycle system," Energy, Elsevier, vol. 165(PA), pages 1119-1127.
    2. Fatigati, Fabio & Di Bartolomeo, Marco & Cipollone, Roberto, 2020. "On the effects of leakages in Sliding Rotary Vane Expanders," Energy, Elsevier, vol. 192(C).
    3. Ziviani, Davide & James, Nelson A. & Accorsi, Felipe A. & Braun, James E. & Groll, Eckhard A., 2018. "Experimental and numerical analyses of a 5 kWe oil-free open-drive scroll expander for small-scale organic Rankine cycle (ORC) applications," Applied Energy, Elsevier, vol. 230(C), pages 1140-1156.
    4. Imran, Muhammad & Haglind, Fredrik & Asim, Muhammad & Zeb Alvi, Jahan, 2018. "Recent research trends in organic Rankine cycle technology: A bibliometric approach," Renewable and Sustainable Energy Reviews, Elsevier, vol. 81(P1), pages 552-562.
    5. Naseri, Ali & Norris, Stuart & Subiantoro, Alison, 2020. "Experimental investigation of a prototype semi-dry revolving vane expander: Design challenges and performance criteria," Energy, Elsevier, vol. 205(C).
    6. Smith, L. Vanessa & Tarui, Nori & Yamagata, Takashi, 2021. "Assessing the impact of COVID-19 on global fossil fuel consumption and CO2 emissions," Energy Economics, Elsevier, vol. 97(C).
    7. Imran, Muhammad & Usman, Muhammad & Park, Byung-Sik & Lee, Dong-Hyun, 2016. "Volumetric expanders for low grade heat and waste heat recovery applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 57(C), pages 1090-1109.
    8. Campana, Claudio & Cioccolanti, Luca & Renzi, Massimiliano & Caresana, Flavio, 2019. "Experimental analysis of a small-scale scroll expander for low-temperature waste heat recovery in Organic Rankine Cycle," Energy, Elsevier, vol. 187(C).
    9. Moradi, Ramin & Habib, Emanuele & Bocci, Enrico & Cioccolanti, Luca, 2020. "Investigation on the use of a novel regenerative flow turbine in a micro-scale Organic Rankine Cycle unit," Energy, Elsevier, vol. 210(C).
    10. Galloni, E. & Fontana, G. & Staccone, S., 2015. "Design and experimental analysis of a mini ORC (organic Rankine cycle) power plant based on R245fa working fluid," Energy, Elsevier, vol. 90(P1), pages 768-775.
    11. Astolfi, Marco & Romano, Matteo C. & Bombarda, Paola & Macchi, Ennio, 2014. "Binary ORC (organic Rankine cycles) power plants for the exploitation of medium–low temperature geothermal sources – Part A: Thermodynamic optimization," Energy, Elsevier, vol. 66(C), pages 423-434.
    12. Manfrida, G. & Pacini, L. & Talluri, L., 2018. "An upgraded Tesla turbine concept for ORC applications," Energy, Elsevier, vol. 158(C), pages 33-40.
    13. Astolfi, Marco & Romano, Matteo C. & Bombarda, Paola & Macchi, Ennio, 2014. "Binary ORC (Organic Rankine Cycles) power plants for the exploitation of medium–low temperature geothermal sources – Part B: Techno-economic optimization," Energy, Elsevier, vol. 66(C), pages 435-446.
    14. Mascuch, Jakub & Novotny, Vaclav & Vodicka, Vaclav & Spale, Jan & Zeleny, Zbynek, 2020. "Experimental development of a kilowatt-scale biomass fired micro – CHP unit based on ORC with rotary vane expander," Renewable Energy, Elsevier, vol. 147(P3), pages 2882-2895.
    15. Tchanche, Bertrand F. & Lambrinos, Gr. & Frangoudakis, A. & Papadakis, G., 2011. "Low-grade heat conversion into power using organic Rankine cycles – A review of various applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(8), pages 3963-3979.
    16. Quoilin, Sylvain & Broek, Martijn Van Den & Declaye, Sébastien & Dewallef, Pierre & Lemort, Vincent, 2013. "Techno-economic survey of Organic Rankine Cycle (ORC) systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 22(C), pages 168-186.
    17. Angelo Algieri & Pietropaolo Morrone & Sergio Bova, 2020. "Techno-Economic Analysis of Biofuel, Solar and Wind Multi-Source Small-Scale CHP Systems," Energies, MDPI, vol. 13(11), pages 1-21, June.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Ali Naseri & Ramin Moradi & Luca Cioccolanti & Alison Subiantoro, 2023. "Impact of the Lubricant on a Modified Revolving Vane Expander (M-RVE) in an Organic Rankine Cycle System," Energies, MDPI, vol. 16(14), pages 1-17, July.
    2. Davide Di Battista & Roberto Cipollone, 2023. "Waste Energy Recovery and Valorization in Internal Combustion Engines for Transportation," Energies, MDPI, vol. 16(8), pages 1-28, April.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Naseri, Ali & Norris, Stuart & Subiantoro, Alison, 2020. "Experimental investigation of a prototype semi-dry revolving vane expander: Design challenges and performance criteria," Energy, Elsevier, vol. 205(C).
    2. Moradi, Ramin & Habib, Emanuele & Bocci, Enrico & Cioccolanti, Luca, 2020. "Investigation on the use of a novel regenerative flow turbine in a micro-scale Organic Rankine Cycle unit," Energy, Elsevier, vol. 210(C).
    3. Braimakis, Konstantinos & Karellas, Sotirios, 2017. "Integrated thermoeconomic optimization of standard and regenerative ORC for different heat source types and capacities," Energy, Elsevier, vol. 121(C), pages 570-598.
    4. Schilling, J. & Entrup, M. & Hopp, M. & Gross, J. & Bardow, A., 2021. "Towards optimal mixtures of working fluids: Integrated design of processes and mixtures for Organic Rankine Cycles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 135(C).
    5. Mondejar, M.E. & Andreasen, J.G. & Pierobon, L. & Larsen, U. & Thern, M. & Haglind, F., 2018. "A review of the use of organic Rankine cycle power systems for maritime applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 91(C), pages 126-151.
    6. Ali Naseri & Ramin Moradi & Luca Cioccolanti & Alison Subiantoro, 2023. "Impact of the Lubricant on a Modified Revolving Vane Expander (M-RVE) in an Organic Rankine Cycle System," Energies, MDPI, vol. 16(14), pages 1-17, July.
    7. Varma, G.V. Pradeep & Srinivas, T., 2017. "Power generation from low temperature heat recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 75(C), pages 402-414.
    8. Cavazzini, G. & Bari, S. & Pavesi, G. & Ardizzon, G., 2017. "A multi-fluid PSO-based algorithm for the search of the best performance of sub-critical Organic Rankine Cycles," Energy, Elsevier, vol. 129(C), pages 42-58.
    9. Campana, Claudio & Cioccolanti, Luca & Renzi, Massimiliano & Caresana, Flavio, 2019. "Experimental analysis of a small-scale scroll expander for low-temperature waste heat recovery in Organic Rankine Cycle," Energy, Elsevier, vol. 187(C).
    10. Lecompte, S. & Huisseune, H. & van den Broek, M. & De Paepe, M., 2015. "Methodical thermodynamic analysis and regression models of organic Rankine cycle architectures for waste heat recovery," Energy, Elsevier, vol. 87(C), pages 60-76.
    11. Pezzuolo, Alex & Benato, Alberto & Stoppato, Anna & Mirandola, Alberto, 2016. "The ORC-PD: A versatile tool for fluid selection and Organic Rankine Cycle unit design," Energy, Elsevier, vol. 102(C), pages 605-620.
    12. Fabio Fatigati & Marco Di Bartolomeo & Davide Di Battista & Roberto Cipollone, 2020. "Experimental Validation of a New Modeling for the Design Optimization of a Sliding Vane Rotary Expander Operating in an ORC-Based Power Unit," Energies, MDPI, vol. 13(16), pages 1-23, August.
    13. Calise, Francesco & Dentice d'Accadia, Massimo & Macaluso, Adriano & Vanoli, Laura & Piacentino, Antonio, 2016. "A novel solar-geothermal trigeneration system integrating water desalination: Design, dynamic simulation and economic assessment," Energy, Elsevier, vol. 115(P3), pages 1533-1547.
    14. van Kleef, Luuk M.T. & Oyewunmi, Oyeniyi A. & Markides, Christos N., 2019. "Multi-objective thermo-economic optimization of organic Rankine cycle (ORC) power systems in waste-heat recovery applications using computer-aided molecular design techniques," Applied Energy, Elsevier, vol. 251(C), pages 1-1.
    15. Steven Lecompte & Sanne Lemmens & Henk Huisseune & Martijn Van den Broek & Michel De Paepe, 2015. "Multi-Objective Thermo-Economic Optimization Strategy for ORCs Applied to Subcritical and Transcritical Cycles for Waste Heat Recovery," Energies, MDPI, vol. 8(4), pages 1-28, April.
    16. Francesco Calise & Davide Capuano & Laura Vanoli, 2015. "Dynamic Simulation and Exergo-Economic Optimization of a Hybrid Solar–Geothermal Cogeneration Plant," Energies, MDPI, vol. 8(4), pages 1-41, April.
    17. Lecompte, Steven & Huisseune, Henk & van den Broek, Martijn & Vanslambrouck, Bruno & De Paepe, Michel, 2015. "Review of organic Rankine cycle (ORC) architectures for waste heat recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 47(C), pages 448-461.
    18. Braimakis, Konstantinos & Karellas, Sotirios, 2018. "Exergetic optimization of double stage Organic Rankine Cycle (ORC)," Energy, Elsevier, vol. 149(C), pages 296-313.
    19. Florian Heberle & Dieter Brüggemann, 2016. "Thermo-Economic Analysis of Zeotropic Mixtures and Pure Working Fluids in Organic Rankine Cycles for Waste Heat Recovery," Energies, MDPI, vol. 9(4), pages 1-16, March.
    20. Dawo, Fabian & Eyerer, Sebastian & Pili, Roberto & Wieland, Christoph & Spliethoff, Hartmut, 2021. "Experimental investigation, model validation and application of twin-screw expanders with different built-in volume ratios," Applied Energy, Elsevier, vol. 282(PA).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:253:y:2022:i:c:s0360544222010775. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.