IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v183y2016icp491-503.html
   My bibliography  Save this article

Industrial waste heat recovery using an enhanced conductivity latent heat thermal energy storage

Author

Listed:
  • Merlin, Kevin
  • Soto, Jérôme
  • Delaunay, Didier
  • Traonvouez, Luc

Abstract

The aim of this work is to present the experimental performance of a latent heat thermal energy storage. A demonstrator devoted to recover waste heat in food processing industry is investigated. The storage is composed of an expanded natural graphite matrix impregnated with paraffin wax. This kind of composite material has been studied in previous works and appears to be one of the best solutions for the applications requiring a high heat transfer density, defined as the ratio of requested thermal power and stored energy. An investigation of the thermal performance of the storage during cooling and heating phases is presented. The results show that the storage is able to save 6kW·h, which represents 15% of the energy of the process and delivers a thermal power larger than 100kW, as planned during the design phase. Differences appear between the performances in heating and cooling. Some assumptions on the causes of this phenomenon are proposed, such as the change of viscosity of the heat transfer fluid, the heat losses through the external casing, or the variation of the thermal contact resistance within the heat exchanger containing the storage material. Finally, an economical approach is performed, showing a manufacturing cost of 260€/kW·h and a payback period within 500days for this application.

Suggested Citation

  • Merlin, Kevin & Soto, Jérôme & Delaunay, Didier & Traonvouez, Luc, 2016. "Industrial waste heat recovery using an enhanced conductivity latent heat thermal energy storage," Applied Energy, Elsevier, vol. 183(C), pages 491-503.
    • Handle: RePEc:eee:appene:v:183:y:2016:i:c:p:491-503
    DOI: 10.1016/j.apenergy.2016.09.007
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261916313095
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.apenergy.2016.09.007?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Singh, Dileep & Kim, Taeil & Zhao, Weihuan & Yu, Wenhua & France, David M., 2016. "Development of graphite foam infiltrated with MgCl2 for a latent heat based thermal energy storage (LHTES) system," Renewable Energy, Elsevier, vol. 94(C), pages 660-667.
    2. Calvet, Nicolas & Py, Xavier & Olivès, Régis & Bédécarrats, Jean-Pierre & Dumas, Jean-Pierre & Jay, Frédéric, 2013. "Enhanced performances of macro-encapsulated phase change materials (PCMs) by intensification of the internal effective thermal conductivity," Energy, Elsevier, vol. 55(C), pages 956-964.
    3. Zhou, D. & Zhao, C.Y. & Tian, Y., 2012. "Review on thermal energy storage with phase change materials (PCMs) in building applications," Applied Energy, Elsevier, vol. 92(C), pages 593-605.
    4. Zhao, Weihuan & France, David M. & Yu, Wenhua & Kim, Taeil & Singh, Dileep, 2014. "Phase change material with graphite foam for applications in high-temperature latent heat storage systems of concentrated solar power plants," Renewable Energy, Elsevier, vol. 69(C), pages 134-146.
    5. Alam, Tanvir E. & Dhau, Jaspreet S. & Goswami, D. Yogi & Stefanakos, Elias, 2015. "Macroencapsulation and characterization of phase change materials for latent heat thermal energy storage systems," Applied Energy, Elsevier, vol. 154(C), pages 92-101.
    6. Xiao, X. & Zhang, P., 2015. "Numerical and experimental study of heat transfer characteristics of a shell-tube latent heat storage system: Part II – Discharging process," Energy, Elsevier, vol. 80(C), pages 177-189.
    7. Medrano, M. & Yilmaz, M.O. & Nogués, M. & Martorell, I. & Roca, Joan & Cabeza, Luisa F., 2009. "Experimental evaluation of commercial heat exchangers for use as PCM thermal storage systems," Applied Energy, Elsevier, vol. 86(10), pages 2047-2055, October.
    8. Tittelein, Pierre & Gibout, Stéphane & Franquet, Erwin & Johannes, Kevyn & Zalewski, Laurent & Kuznik, Frédéric & Dumas, Jean-Pierre & Lassue, Stéphane & Bédécarrats, Jean-Pierre & David, Damien, 2015. "Simulation of the thermal and energy behaviour of a composite material containing encapsulated-PCM: Influence of the thermodynamical modelling," Applied Energy, Elsevier, vol. 140(C), pages 269-274.
    9. Cheng, Wenlong & Xie, Biao & Zhang, Rongming & Xu, Zhiming & Xia, Yuting, 2015. "Effect of thermal conductivities of shape stabilized PCM on under-floor heating system," Applied Energy, Elsevier, vol. 144(C), pages 10-18.
    10. Merlin, Kevin & Delaunay, Didier & Soto, Jérôme & Traonvouez, Luc, 2016. "Heat transfer enhancement in latent heat thermal storage systems: Comparative study of different solutions and thermal contact investigation between the exchanger and the PCM," Applied Energy, Elsevier, vol. 166(C), pages 107-116.
    11. Zhang, Zhengguo & Zhang, Ni & Peng, Jing & Fang, Xiaoming & Gao, Xuenong & Fang, Yutang, 2012. "Preparation and thermal energy storage properties of paraffin/expanded graphite composite phase change material," Applied Energy, Elsevier, vol. 91(1), pages 426-431.
    12. Warzoha, Ronald J. & Weigand, Rebecca M. & Fleischer, Amy S., 2015. "Temperature-dependent thermal properties of a paraffin phase change material embedded with herringbone style graphite nanofibers," Applied Energy, Elsevier, vol. 137(C), pages 716-725.
    13. Borreguero, Ana M. & Luz Sánchez, M. & Valverde, José Luis & Carmona, Manuel & Rodríguez, Juan F., 2011. "Thermal testing and numerical simulation of gypsum wallboards incorporated with different PCMs content," Applied Energy, Elsevier, vol. 88(3), pages 930-937, March.
    14. Longeon, Martin & Soupart, Adèle & Fourmigué, Jean-François & Bruch, Arnaud & Marty, Philippe, 2013. "Experimental and numerical study of annular PCM storage in the presence of natural convection," Applied Energy, Elsevier, vol. 112(C), pages 175-184.
    15. Xiao, X. & Zhang, P., 2015. "Numerical and experimental study of heat transfer characteristics of a shell-tube latent heat storage system: Part I – Charging process," Energy, Elsevier, vol. 79(C), pages 337-350.
    16. Agyenim, Francis & Eames, Philip & Smyth, Mervyn, 2010. "Heat transfer enhancement in medium temperature thermal energy storage system using a multitube heat transfer array," Renewable Energy, Elsevier, vol. 35(1), pages 198-207.
    17. Wang, Weilong & Li, Hailong & Guo, Shaopeng & He, Shiquan & Ding, Jing & Yan, Jinyue & Yang, Jianping, 2015. "Numerical simulation study on discharging process of the direct-contact phase change energy storage system," Applied Energy, Elsevier, vol. 150(C), pages 61-68.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Serge Nyallang Nyamsi & Mykhaylo Lototskyy & Ivan Tolj, 2020. "Optimal Design of Combined Two-Tank Latent and Metal Hydrides-Based Thermochemical Heat Storage Systems for High-Temperature Waste Heat Recovery," Energies, MDPI, vol. 13(16), pages 1-18, August.
    2. Xu, Yang & Ren, Qinlong & Zheng, Zhang-Jing & He, Ya-Ling, 2017. "Evaluation and optimization of melting performance for a latent heat thermal energy storage unit partially filled with porous media," Applied Energy, Elsevier, vol. 193(C), pages 84-95.
    3. Waser, R. & Ghani, F. & Maranda, S. & O'Donovan, T.S. & Schuetz, P. & Zaglio, M. & Worlitschek, J., 2018. "Fast and experimentally validated model of a latent thermal energy storage device for system level simulations," Applied Energy, Elsevier, vol. 231(C), pages 116-126.
    4. Beyne, W. & T'Jollyn, I. & Lecompte, S. & Cabeza, L.F. & De Paepe, M., 2023. "Standardised methods for the determination of key performance indicators for thermal energy storage heat exchangers," Renewable and Sustainable Energy Reviews, Elsevier, vol. 176(C).
    5. Li, Dacheng & Wang, Jihong & Ding, Yulong & Yao, Hua & Huang, Yun, 2019. "Dynamic thermal management for industrial waste heat recovery based on phase change material thermal storage," Applied Energy, Elsevier, vol. 236(C), pages 1168-1182.
    6. Zhang, Chunwei & Zhang, Xuejun & Qiu, Limin & Zhao, Yang, 2021. "Thermodynamic analysis and improvement of cascaded latent heat storage system using temperature-enthalpy diagram," Energy, Elsevier, vol. 219(C).
    7. Zhang, Chunwei & Yu, Meng & Fan, Yubin & Zhang, Xuejun & Zhao, Yang & Qiu, Limin, 2020. "Numerical study on heat transfer enhancement of PCM using three combined methods based on heat pipe," Energy, Elsevier, vol. 195(C).
    8. Huang, Zhaowen & Luo, Zigeng & Gao, Xuenong & Fang, Xiaoming & Fang, Yutang & Zhang, Zhengguo, 2017. "Investigations on the thermal stability, long-term reliability of LiNO3/KCl – expanded graphite composite as industrial waste heat storage material and its corrosion properties with metals," Applied Energy, Elsevier, vol. 188(C), pages 521-528.
    9. Li, Xiang & Wu, Shuang & Wang, Yang & Xie, Leidong, 2018. "Experimental investigation and thermodynamic modeling of an innovative molten salt for thermal energy storage (TES)," Applied Energy, Elsevier, vol. 212(C), pages 516-526.
    10. Zauner, Christoph & Windholz, Bernd & Lauermann, Michael & Drexler-Schmid, Gerwin & Leitgeb, Thomas, 2020. "Development of an Energy Efficient Extrusion Factory employing a latent heat storage and a high temperature heat pump," Applied Energy, Elsevier, vol. 259(C).
    11. Ortega-Fernández, Iñigo & Rodríguez-Aseguinolaza, Javier, 2019. "Thermal energy storage for waste heat recovery in the steelworks: The case study of the REslag project," Applied Energy, Elsevier, vol. 237(C), pages 708-719.
    12. Xinmei Luo & Shengming Liao, 2018. "Numerical Study on Melting Heat Transfer in Dendritic Heat Exchangers," Energies, MDPI, vol. 11(10), pages 1-11, September.
    13. Chen, Renjie & Huang, Xinyu & Deng, Weibin & Zheng, Ruizhi & Aftab, Waseem & Shi, Jinmin & Xie, Delong & Zou, Ruqiang & Mei, Yi, 2020. "Facile preparation of flexible eicosane/SWCNTs phase change films via colloid aggregation for thermal energy storage," Applied Energy, Elsevier, vol. 260(C).
    14. Meng, Z.N. & Zhang, P., 2017. "Experimental and numerical investigation of a tube-in-tank latent thermal energy storage unit using composite PCM," Applied Energy, Elsevier, vol. 190(C), pages 524-539.
    15. Zauner, Christoph & Hengstberger, Florian & Mörzinger, Benjamin & Hofmann, Rene & Walter, Heimo, 2017. "Experimental characterization and simulation of a hybrid sensible-latent heat storage," Applied Energy, Elsevier, vol. 189(C), pages 506-519.
    16. Ding, Zhixiong & Wu, Wei & Leung, Michael, 2021. "Advanced/hybrid thermal energy storage technology: material, cycle, system and perspective," Renewable and Sustainable Energy Reviews, Elsevier, vol. 145(C).
    17. Maruoka, Nobuhiro & Tsutsumi, Taichi & Ito, Akihisa & Hayasaka, Miho & Nogami, Hiroshi, 2020. "Heat release characteristics of a latent heat storage heat exchanger by scraping the solidified phase change material layer," Energy, Elsevier, vol. 205(C).
    18. Serge Nyallang Nyamsi & Ivan Tolj & Mykhaylo Lototskyy, 2019. "Metal Hydride Beds-Phase Change Materials: Dual Mode Thermal Energy Storage for Medium-High Temperature Industrial Waste Heat Recovery," Energies, MDPI, vol. 12(20), pages 1-27, October.
    19. Sardari, Pouyan Talebizadeh & Mohammed, Hayder I. & Giddings, Donald & walker, Gavin S. & Gillott, Mark & Grant, David, 2019. "Numerical study of a multiple-segment metal foam-PCM latent heat storage unit: Effect of porosity, pore density and location of heat source," Energy, Elsevier, vol. 189(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Merlin, Kevin & Delaunay, Didier & Soto, Jérôme & Traonvouez, Luc, 2016. "Heat transfer enhancement in latent heat thermal storage systems: Comparative study of different solutions and thermal contact investigation between the exchanger and the PCM," Applied Energy, Elsevier, vol. 166(C), pages 107-116.
    2. Kirincic, Mateo & Trp, Anica & Lenic, Kristian, 2021. "Influence of natural convection during melting and solidification of paraffin in a longitudinally finned shell-and-tube latent thermal energy storage on the applicability of developed numerical models," Renewable Energy, Elsevier, vol. 179(C), pages 1329-1344.
    3. Zhang, P. & Xiao, X. & Ma, Z.W., 2016. "A review of the composite phase change materials: Fabrication, characterization, mathematical modeling and application to performance enhancement," Applied Energy, Elsevier, vol. 165(C), pages 472-510.
    4. Mostafavi Tehrani, S. Saeed & Shoraka, Yashar & Diarce, Gonzalo & Taylor, Robert A., 2019. "An improved, generalized effective thermal conductivity method for rapid design of high temperature shell-and-tube latent heat thermal energy storage systems," Renewable Energy, Elsevier, vol. 132(C), pages 694-708.
    5. Liu, Yang & Zheng, Ruowei & Li, Ji, 2022. "High latent heat phase change materials (PCMs) with low melting temperature for thermal management and storage of electronic devices and power batteries: Critical review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    6. Fran Torbarina & Kristian Lenic & Anica Trp, 2022. "Computational Model of Shell and Finned Tube Latent Thermal Energy Storage Developed as a New TRNSYS Type," Energies, MDPI, vol. 15(7), pages 1-26, March.
    7. Abdi, Amir & Martin, Viktoria & Chiu, Justin N.W., 2019. "Numerical investigation of melting in a cavity with vertically oriented fins," Applied Energy, Elsevier, vol. 235(C), pages 1027-1040.
    8. Li, Xiao-Yan & Yang, Liu & Wang, Xue-Lei & Miao, Xin-Yue & Yao, Yu & Qiang, Qiu-Qiu, 2018. "Investigation on the charging process of a multi-PCM latent heat thermal energy storage unit for use in conventional air-conditioning systems," Energy, Elsevier, vol. 150(C), pages 591-600.
    9. Soares, N. & Santos, P. & Gervásio, H. & Costa, J.J. & Simões da Silva, L., 2017. "Energy efficiency and thermal performance of lightweight steel-framed (LSF) construction: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 78(C), pages 194-209.
    10. Shahsavar, Amin & Al-Rashed, Abdullah A.A.A. & Entezari, Sajad & Sardari, Pouyan Talebizadeh, 2019. "Melting and solidification characteristics of a double-pipe latent heat storage system with sinusoidal wavy channels embedded in a porous medium," Energy, Elsevier, vol. 171(C), pages 751-769.
    11. Tao, Y.B. & He, Ya-Ling, 2018. "A review of phase change material and performance enhancement method for latent heat storage system," Renewable and Sustainable Energy Reviews, Elsevier, vol. 93(C), pages 245-259.
    12. Puupponen, Salla & Mikkola, Valtteri & Ala-Nissila, Tapio & Seppälä, Ari, 2016. "Novel microstructured polyol–polystyrene composites for seasonal heat storage," Applied Energy, Elsevier, vol. 172(C), pages 96-106.
    13. Ye, Hong & Long, Linshuang & Zhang, Haitao & Zou, Ruqiang, 2014. "The performance evaluation of shape-stabilized phase change materials in building applications using energy saving index," Applied Energy, Elsevier, vol. 113(C), pages 1118-1126.
    14. Pitié, F. & Zhao, C.Y. & Baeyens, J. & Degrève, J. & Zhang, H.L., 2013. "Circulating fluidized bed heat recovery/storage and its potential to use coated phase-change-material (PCM) particles," Applied Energy, Elsevier, vol. 109(C), pages 505-513.
    15. Diao, Yanhua & Kang, Yameng & Liang, Lin & Zhao, Yaohua & Zhu, Tingting, 2017. "Experimental investigation on the heat transfer performance of a latent thermal energy storage device based on flat miniature heat pipe arrays," Energy, Elsevier, vol. 138(C), pages 929-941.
    16. Meng, Z.N. & Zhang, P., 2017. "Experimental and numerical investigation of a tube-in-tank latent thermal energy storage unit using composite PCM," Applied Energy, Elsevier, vol. 190(C), pages 524-539.
    17. Kasper, Lukas & Pernsteiner, Dominik & Schirrer, Alexander & Jakubek, Stefan & Hofmann, René, 2023. "Experimental characterization, parameter identification and numerical sensitivity analysis of a novel hybrid sensible/latent thermal energy storage prototype for industrial retrofit applications," Applied Energy, Elsevier, vol. 344(C).
    18. Li, Min & Mu, Boyuan, 2019. "Effect of different dimensional carbon materials on the properties and application of phase change materials: A review," Applied Energy, Elsevier, vol. 242(C), pages 695-715.
    19. Palacios, Anabel & Cong, Lin & Navarro, M.E. & Ding, Yulong & Barreneche, Camila, 2019. "Thermal conductivity measurement techniques for characterizing thermal energy storage materials – A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 108(C), pages 32-52.
    20. Morales-Ruiz, S. & Rigola, J. & Oliet, C. & Oliva, A., 2016. "Analysis and design of a drain water heat recovery storage unit based on PCM plates," Applied Energy, Elsevier, vol. 179(C), pages 1006-1019.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:183:y:2016:i:c:p:491-503. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.