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Experimental characterization and simulation of a fin-tube latent heat storage using high density polyethylene as PCM

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  • Zauner, Christoph
  • Hengstberger, Florian
  • Etzel, Mark
  • Lager, Daniel
  • Hofmann, Rene
  • Walter, Heimo

Abstract

Polymers have rarely been used as storage materials in latent heat storages up to now. Thus, we systematically screened all polymers available on a large-scale, selected promising ones based on their theoretical properties and experimentally tested more than 50 candidates. We found that polyethylene, polyoxymethylene and polyamides are promising even as recycled material. Especially high density polyethylene (HDPE) turned out to be suitable as was shown by detailed thermophysical characterization including more than 1000 heating and cooling cycles for INEOS Rigidex HD6070EA. We built a storage with 170kg HDPE and a total mass of 600kg based on a fin-tube heat exchanger and characterized its energy capacity, power characteristics and temperature profiles using a thermal oil test rig. A 3-dimensional model was implemented in ANSYS Fluent achieving excellent agreement between experiment and simulation. By analyzing the internal heat transfer contributions, temperature distributions and flow conditions, we were able to propose an optimized design and operation for future polymer latent heat storages.

Suggested Citation

  • Zauner, Christoph & Hengstberger, Florian & Etzel, Mark & Lager, Daniel & Hofmann, Rene & Walter, Heimo, 2016. "Experimental characterization and simulation of a fin-tube latent heat storage using high density polyethylene as PCM," Applied Energy, Elsevier, vol. 179(C), pages 237-246.
  • Handle: RePEc:eee:appene:v:179:y:2016:i:c:p:237-246
    DOI: 10.1016/j.apenergy.2016.06.138
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    15. Meng, Z.N. & Zhang, P., 2017. "Experimental and numerical investigation of a tube-in-tank latent thermal energy storage unit using composite PCM," Applied Energy, Elsevier, vol. 190(C), pages 524-539.
    16. Gargi Kailkhura & Raphael Kahat Mandel & Amir Shooshtari & Michael Ohadi, 2022. "A 1D Reduced-Order Model (ROM) for a Novel Latent Thermal Energy Storage System," Energies, MDPI, vol. 15(14), pages 1-30, July.
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    19. Solé, Aran & Falcoz, Quentin & Cabeza, Luisa F. & Neveu, Pierre, 2018. "Geometry optimization of a heat storage system for concentrated solar power plants (CSP)," Renewable Energy, Elsevier, vol. 123(C), pages 227-235.
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