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Optimal cost design of flow lines with reconfigurable machines for batch production

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  • Olga Battaïa
  • Alexandre Dolgui
  • Nikolai Guschinsky

Abstract

Modular reconfigurable machines offer the possibility to efficiently produce a family of different parts. This paper formalises a cost optimisation problem for flow lines equipped with reconfigurable machines which carry turrets, machining modules and single spindles. The proposed models take into account constraints related to: (i) design of machining modules, turrets, and machines, (ii) part locations, and (iii) precedence relations among operations. The goal is to minimise equipment cost while reaching a given output and satisfying all the constraints. A mixed integer programming model is developed for the considered optimisation problem. The approach is validated through an industrial case study and extensive numerical experiments.

Suggested Citation

  • Olga Battaïa & Alexandre Dolgui & Nikolai Guschinsky, 2020. "Optimal cost design of flow lines with reconfigurable machines for batch production," International Journal of Production Research, Taylor & Francis Journals, vol. 58(10), pages 2937-2952, May.
    • Handle: RePEc:taf:tprsxx:v:58:y:2020:i:10:p:2937-2952
    DOI: 10.1080/00207543.2020.1716092
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    Cited by:

    1. Dolgui, Alexandre & Hashemi-Petroodi, S. Ehsan & Kovalev, Sergey & Kovalyov, Mikhail Y., 2021. "Profitability of a multi-model manufacturing line versus multiple dedicated lines," International Journal of Production Economics, Elsevier, vol. 236(C).
    2. Battaïa, Olga & Dolgui, Alexandre, 2022. "Hybridizations in line balancing problems: A comprehensive review on new trends and formulations," International Journal of Production Economics, Elsevier, vol. 250(C).
    3. Battaïa, Olga & Dolgui, Alexandre & Guschinsky, Nikolai, 2023. "MIP-based heuristics for combinatorial design of reconfigurable rotary transfer machines for production of multiple parts," International Journal of Production Economics, Elsevier, vol. 262(C).

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