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Kitting optimisation in Just-in-Time mixed-model assembly lines: assigning parts to pickers in a hybrid robot–operator kitting system

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  • Mohamed El Amine Boudella
  • Evren Sahin
  • Yves Dallery

Abstract

With increasing components’ variety in mixed-model assembly lines, industrials show interest in kitting operations using robots. This paper deals with a hybrid kitting system that consists of a robot and an operator working in series to deliver parts to a Just-In-Time mixed-model assembly line. We develop a mathematical model that optimally assigns stock keeping units to either the robot or the operator so that the cycle time of the overall system is optimised. To test the model, a case study from the automotive sector is presented and a sensitivity analysis is carried out on relevant system parameters.

Suggested Citation

  • Mohamed El Amine Boudella & Evren Sahin & Yves Dallery, 2018. "Kitting optimisation in Just-in-Time mixed-model assembly lines: assigning parts to pickers in a hybrid robot–operator kitting system," International Journal of Production Research, Taylor & Francis Journals, vol. 56(16), pages 5475-5494, August.
  • Handle: RePEc:taf:tprsxx:v:56:y:2018:i:16:p:5475-5494
    DOI: 10.1080/00207543.2017.1418988
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    Cited by:

    1. Dieter Fiems, 2024. "Performance of a Synchronisation Station with Abandonment," Mathematics, MDPI, vol. 12(5), pages 1-12, February.
    2. Emilio Moretti & Elena Tappia & Martina Mauri & Marco Melacini, 2022. "A performance model for mobile robot-based part feeding systems to supermarkets," Flexible Services and Manufacturing Journal, Springer, vol. 34(3), pages 580-613, September.
    3. Yilmaz, Aysegul & Dora, Manoj & Hezarkhani, Behzad & Kumar, Maneesh, 2022. "Lean and industry 4.0: Mapping determinants and barriers from a social, environmental, and operational perspective," Technological Forecasting and Social Change, Elsevier, vol. 175(C).

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