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Development of Eco-Friendly Mortars Produced with Kaolin Processing Waste: Durability Behavior Viewpoint

Author

Listed:
  • Alisson Mendes Rodrigues

    (Laboratory of Materials Technology (LTM), Department of Materials Engineering, Federal University of Campina Grande, Bodocongó, Campina Grande 58429-900, Brazil)

  • Fabiana Pereira da Costa

    (Graduate Program in Materials Science and Engineering (PPG-CEMat), Department of Materials Engineering, Federal University of Campina Grande, Bodocongó, Campina Grande 58429-900, Brazil)

  • Suellen Lisboa Dias Beltrão

    (Graduate Program in Materials Science and Engineering (PPG-CEMat), Department of Materials Engineering, Federal University of Campina Grande, Bodocongó, Campina Grande 58429-900, Brazil)

  • Jucielle Veras Fernandes

    (Graduate Program in Materials Science and Engineering (PPG-CEMat), Department of Materials Engineering, Federal University of Campina Grande, Bodocongó, Campina Grande 58429-900, Brazil)

  • Romualdo Rodrigues Menezes

    (Laboratory of Materials Technology (LTM), Department of Materials Engineering, Federal University of Campina Grande, Bodocongó, Campina Grande 58429-900, Brazil)

  • Gelmires de Araújo Neves

    (Laboratory of Materials Technology (LTM), Department of Materials Engineering, Federal University of Campina Grande, Bodocongó, Campina Grande 58429-900, Brazil)

Abstract

This study presents the development of new eco-friendly mortar compositions containing kaolin residues (KR) and assesses their durability behavior. Firstly, the natural and calcinated kaolin residues (600 °C, 650 °C, 700 °C, 750 °C, and 800 °C) were characterized by X-ray diffraction (XRD), differential thermal analysis (DTA), granulometric analysis, and surface area. The kaolin residue calcinated at 800 °C was chosen to be added to new compositions of mortar because it presented the best pozzolanic performance. The aging tests accomplished in internal (E i ) and external (E e ) environments were applied in mortars with a mass proportion of 1:2:6 (cement + KR: lime: sand), in which the KR, calcinated at 800 °C, replaced the cement in the mass fraction of 0%, 5%, 10%, 15%, 20%, and 30%. The E i was performed for 30, 60, 90, 180, and 360 days, and the E e for 90; 210; 360; and 512 days. After the aging tests were completed, the mortar compositions containing KR were evaluated to determine their mineralogical phases (XRD), compressive strength (CS), and thermal behavior (DTA and thermogravimetry). In summary, the KR addition to the mortar compositions decreases the mechanical resistance to compression; however, mortars with a substitution of 10% and 20% presented resistance values within the minimum limit of 2.4 MPa established by ASTM C 270.

Suggested Citation

  • Alisson Mendes Rodrigues & Fabiana Pereira da Costa & Suellen Lisboa Dias Beltrão & Jucielle Veras Fernandes & Romualdo Rodrigues Menezes & Gelmires de Araújo Neves, 2021. "Development of Eco-Friendly Mortars Produced with Kaolin Processing Waste: Durability Behavior Viewpoint," Sustainability, MDPI, vol. 13(20), pages 1-15, October.
    • Handle: RePEc:gam:jsusta:v:13:y:2021:i:20:p:11395-:d:657105
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    References listed on IDEAS

    as
    1. Congtao Sun & Ming Sun & Tao Tao & Feng Qu & Gongxun Wang & Peng Zhang & Yantao Li & Jizhou Duan, 2021. "Chloride Binding Capacity and Its Effect on the Microstructure of Mortar Made with Marine Sand," Sustainability, MDPI, vol. 13(8), pages 1-12, April.
    2. Chiu Chuen Onn & Kim Hung Mo & Mohammed K. H. Radwan & Wen Hong Liew & Chee Guan Ng & Sumiani Yusoff, 2019. "Strength, Carbon Footprint and Cost Considerations of Mortar Blends with High Volume Ground Granulated Blast Furnace Slag," Sustainability, MDPI, vol. 11(24), pages 1-21, December.
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    Cited by:

    1. Joabi Faustino Ferreira & Fabiana Pereira da Costa & Luiz Fhelipe Diniz Borborema & Rafaela Reis de Arimateia & Raquel Santos Leite & Raira Chefer Apolinário & Haroldo Cavalcanti Pinto & Alisson Mende, 2022. "Incorporation of Bentonite Mining Waste in Ceramic Formulations for the Manufacturing of Porcelain Stoneware," Sustainability, MDPI, vol. 14(23), pages 1-15, November.

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