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Conceptual Analysis of Intercooled Recuperated Aero-Engines (IRA)

Author

Listed:
  • Adam Kozakiewicz

    (Institute of Aviation Technology, Faculty of Mechatronics, Armament and Aerospace, Military University of Technology, 00-908 Warszawa, Poland)

  • Tomasz Karpiński

    (Institute of Aviation Technology, Faculty of Mechatronics, Armament and Aerospace, Military University of Technology, 00-908 Warszawa, Poland)

  • Bartosz Ciupek

    (Department of Fuels and Renewable Energy, Faculty of Environmental Engineering and Energy, Institute of Thermal Energy, Poznan University of Technology, 60-965 Poznan, Poland)

Abstract

This study examines scientific and technical solutions designed to enhance thermodynamic processes in modern aircraft turbine engines by utilizing heat exchangers. A comprehensive literature review informed the development of a conceptual design for a turbofan engine incorporating both an intercooler and a recuperator. The research included an original parametric and constrained optimization analysis conducted for two engine configurations as follows: one intended for narrow-body and the other for wide-body aircraft. The study focused on achieving the required thrust while enhancing efficiency. Results indicate that integrating heat exchangers can significantly reduce specific fuel consumption (SFC) and/or increase engine power or thrust. Moreover, the recovery of residual heat from exhaust gases through recuperation contributes to improved overall energy efficiency. The study also explores a novel cryogenic design that utilizes liquid hydrogen for cooling the intercooler, recuperator, and turbine. Although not modeled directly, this concept demonstrates the potential to increase the bypass ratio, further reduce SFC, and lower NO x emissions. These findings highlight the promise of combined intercooling and recuperation strategies for improving both economic and environmental performance, with optimal system parameters dependent on aircraft class. The research aligns with ongoing efforts in mechanical engineering and aviation to enhance turbine engine efficiency through innovative thermal management solutions.

Suggested Citation

  • Adam Kozakiewicz & Tomasz Karpiński & Bartosz Ciupek, 2025. "Conceptual Analysis of Intercooled Recuperated Aero-Engines (IRA)," Energies, MDPI, vol. 18(17), pages 1-15, September.
  • Handle: RePEc:gam:jeners:v:18:y:2025:i:17:p:4706-:d:1742034
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    References listed on IDEAS

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    1. Salpingidou, Christina & Misirlis, Dimitrios & Vlahostergios, Zinon & Flouros, Michael & Donnerhack, Stefan & Yakinthos, Kyros, 2018. "Numerical assessment of the performance of a heat exchanger for a low pressure ratio gas turbine," Energy, Elsevier, vol. 164(C), pages 171-182.
    2. Yang, Xuesen & Zhao, Wei & Zhao, Qingjun & Xiang, Xiaorong & Hu, Bin & Luo, Weiwei, 2024. "Performance optimization for an advanced geared turbofan engine integrated with cooled cooling air heat exchangers," Energy, Elsevier, vol. 308(C).
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