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Simulation and Evaluation of the Performance of Pneumatic Residual Film Recycler Comb Teeth

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  • Sen Jiang

    (College of Mechanical and Electrical Engineering, Tarim University, Alar 843300, China
    Modern Agricultural Engineering Key Laboratory, Universities of Education Department of Xinjiang Uygur Autonomous Region, Alar 843300, China
    Xinjiang Production and Construction Corps (XPCC) Key Laboratory of Utilization and Equipment of Special Agricultural and Forestry Products in Southern Xinjiang, Alar 843300, China)

  • Baiyu Chen

    (College of Mechanical and Electrical Engineering, Tarim University, Alar 843300, China
    Modern Agricultural Engineering Key Laboratory, Universities of Education Department of Xinjiang Uygur Autonomous Region, Alar 843300, China
    Xinjiang Production and Construction Corps (XPCC) Key Laboratory of Utilization and Equipment of Special Agricultural and Forestry Products in Southern Xinjiang, Alar 843300, China)

  • Haojie Jiang

    (College of Mechanical and Electrical Engineering, Tarim University, Alar 843300, China
    Modern Agricultural Engineering Key Laboratory, Universities of Education Department of Xinjiang Uygur Autonomous Region, Alar 843300, China
    Xinjiang Production and Construction Corps (XPCC) Key Laboratory of Utilization and Equipment of Special Agricultural and Forestry Products in Southern Xinjiang, Alar 843300, China)

  • Pengfei Guo

    (College of Mechanical and Electrical Engineering, Tarim University, Alar 843300, China
    Modern Agricultural Engineering Key Laboratory, Universities of Education Department of Xinjiang Uygur Autonomous Region, Alar 843300, China
    Xinjiang Production and Construction Corps (XPCC) Key Laboratory of Utilization and Equipment of Special Agricultural and Forestry Products in Southern Xinjiang, Alar 843300, China)

  • Xufeng Wang

    (College of Mechanical and Electrical Engineering, Tarim University, Alar 843300, China
    Modern Agricultural Engineering Key Laboratory, Universities of Education Department of Xinjiang Uygur Autonomous Region, Alar 843300, China
    Xinjiang Production and Construction Corps (XPCC) Key Laboratory of Utilization and Equipment of Special Agricultural and Forestry Products in Southern Xinjiang, Alar 843300, China)

  • Can Hu

    (College of Mechanical and Electrical Engineering, Tarim University, Alar 843300, China
    Modern Agricultural Engineering Key Laboratory, Universities of Education Department of Xinjiang Uygur Autonomous Region, Alar 843300, China
    Xinjiang Production and Construction Corps (XPCC) Key Laboratory of Utilization and Equipment of Special Agricultural and Forestry Products in Southern Xinjiang, Alar 843300, China)

  • Wensong Guo

    (College of Mechanical and Electrical Engineering, Tarim University, Alar 843300, China
    Modern Agricultural Engineering Key Laboratory, Universities of Education Department of Xinjiang Uygur Autonomous Region, Alar 843300, China
    Xinjiang Production and Construction Corps (XPCC) Key Laboratory of Utilization and Equipment of Special Agricultural and Forestry Products in Southern Xinjiang, Alar 843300, China)

Abstract

The interaction law between soil and tillage components is the basis for designing and selecting soil tillage components. This paper uses the discrete element method to explore the soil penetration performance of the comb teeth of a pneumatic film-stripping tillage residual film recycler under different structural and working state parameters. The soil particle contact model is set up, the virtual prototype of the comb roller is established, and EDEM (Version 2018, DEM Solutions Company, Edinburgh, UK) discrete element software is applied to simulate the interaction between the comb roller and the soil particles during the residual film recycler’s operation. Simulation and test results show that using a spiral arrangement of tooth comb knives (Alar, 843300, China, Zhongyuan Stainless Steel Bending Manufacturing Co.) can reduce the impact load on the machine, improving the soil disturbance and facilitating the penetration of soil mulch. The composite force on the combing roller increases with comb depth in the soil for a combing roller depth of 6–18 cm. Moreover, the rotational speed varies within the range of 60–120 r/min. The forward speed of the recycling machine significantly affects the soil penetration performance of the comb roller; the power it consumes increases with forward speed. This study can provide a reference for the structural design and optimization of working parameters of future deep tillage machines.

Suggested Citation

  • Sen Jiang & Baiyu Chen & Haojie Jiang & Pengfei Guo & Xufeng Wang & Can Hu & Wensong Guo, 2025. "Simulation and Evaluation of the Performance of Pneumatic Residual Film Recycler Comb Teeth," Agriculture, MDPI, vol. 15(8), pages 1-16, April.
  • Handle: RePEc:gam:jagris:v:15:y:2025:i:8:p:811-:d:1630629
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    References listed on IDEAS

    as
    1. Kojo Atta Aikins & Mustafa Ucgul & James B. Barr & Emmanuel Awuah & Diogenes L. Antille & Troy A. Jensen & Jacky M. A. Desbiolles, 2023. "Review of Discrete Element Method Simulations of Soil Tillage and Furrow Opening," Agriculture, MDPI, vol. 13(3), pages 1-29, February.
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