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The Design and Experimentation of EVPIVS-PID Harvesters’ Header Height Control System Based on Sensor Ground Profiling Monitoring

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  • Ranbing Yang

    (College of Mechanical and Electrical Engineering, Hainan University, Haikou 570228, China
    College of Mechanical and Electrical Engineering, Qingdao Agricultural University, Qingdao 266109, China
    These authors contributed equally to this work.)

  • Zhichao Wang

    (College of Mechanical and Electrical Engineering, Qingdao Agricultural University, Qingdao 266109, China
    These authors contributed equally to this work.)

  • Shuqi Shang

    (College of Mechanical and Electrical Engineering, Qingdao Agricultural University, Qingdao 266109, China)

  • Jian Zhang

    (College of Mechanical and Electrical Engineering, Qingdao Agricultural University, Qingdao 266109, China)

  • Yiren Qing

    (College of Mechanical and Electrical Engineering, Hainan University, Haikou 570228, China)

  • Xiantao Zha

    (College of Mechanical and Electrical Engineering, Hainan University, Haikou 570228, China)

Abstract

In this paper, an adaptive header height control system is designed. Through the influence of the natural frequency, ω n , and damping ratio, ζ , on the system’s dynamic index, the optimal hydraulic cylinder parameters are determined comprehensively. The ground profiling monitoring mechanism and the header height feedback mechanism based on the angle sensor are designed. An integrated electromagnetic proportional valve was installed to replace the original header-controlled, electronically-controlled reversing valve, and a PWM (pulse width modulation) control-simulated counterweight test was performed. The limitation of traditional PID facing the integral saturation state is analysed, and a new EVPIVS-PID algorithm is proposed and simulated. Through the analysis of multiple groups of sample data in the field test, the accuracy of the control system in the header height control and output PWM value is demonstrated. The effectiveness of the EVPIVS-PID control algorithm to change the corresponding PID parameters based on the monitoring operation speed is analysed and demonstrated. Experiments show that the adaptive control system of header height based on ground profiling has a stable control effect. The height error of cutting stubble is not more than 2 cm, which can meet the requirements of a 5–11 km/h harvesting speed in plain areas.

Suggested Citation

  • Ranbing Yang & Zhichao Wang & Shuqi Shang & Jian Zhang & Yiren Qing & Xiantao Zha, 2022. "The Design and Experimentation of EVPIVS-PID Harvesters’ Header Height Control System Based on Sensor Ground Profiling Monitoring," Agriculture, MDPI, vol. 12(2), pages 1-24, February.
    • Handle: RePEc:gam:jagris:v:12:y:2022:i:2:p:282-:d:751174
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    References listed on IDEAS

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    1. Md. Abu Ayub Siddique & Wan-Soo Kim & Yeon-Soo Kim & Taek-Jin Kim & Chang-Hyun Choi & Hyo-Jai Lee & Sun-Ok Chung & Yong-Joo Kim, 2020. "Effects of Temperatures and Viscosity of the Hydraulic Oils on the Proportional Valve for a Rice Transplanter Based on PID Control Algorithm," Agriculture, MDPI, vol. 10(3), pages 1-20, March.
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    Cited by:

    1. Lin Li & Yalei Xu & Zhiguo Pan & Huan Zhang & Tianfeng Sun & Yuming Zhai, 2022. "Design and Experiment of Sweet Potato Up-Film Transplanting Device with a Boat-Bottom Posture," Agriculture, MDPI, vol. 12(10), pages 1-25, October.
    2. Nicolae-Valentin Vlăduț & Nicoleta Ungureanu & Sorin-Ştefan Biriş & Iulian Voicea & Florin Nenciu & Iuliana Găgeanu & Dan Cujbescu & Lorena-Diana Popa & Sorin Boruz & Gheorghe Matei & Adam Ekielski & , 2023. "Research on the Identification of Some Optimal Threshing and Separation Regimes in the Axial Flow Apparatus," Agriculture, MDPI, vol. 13(4), pages 1-17, April.
    3. Weijian Liu & Xiwen Luo & Shan Zeng & Li Zeng & Zhiqiang Wen, 2022. "The Design and Test of the Chassis of a Triangular Crawler-Type Ratooning Rice Harvester," Agriculture, MDPI, vol. 12(6), pages 1-17, June.
    4. Kittikhun Prasertkan & Prathuang Usaborisut & Krittatee Jindawong & Kiatkong Suwannakij & Anusorn Iamrurksiri, 2024. "Study on parameters affecting vibration in height adjustment of a combine harvester header model," Research in Agricultural Engineering, Czech Academy of Agricultural Sciences, vol. 70(2), pages 92-103.

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