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A reliable bearing remaining useful life prediction method based on multi-hierarchy dynamic evaluation and uncertainty amelioration

Author

Listed:
  • Li, Wenjie
  • Liu, Dongdong
  • Wang, Xin
  • Cui, Lingli

Abstract

Due to the synergistic effect of internal and external factors, the degradation process of bearings exhibits strong nonlinearity and high uncertainty, which poses significant challenges for condition monitoring and remaining useful life (RUL) prediction of bearings. Therefore, a reliable RUL prediction method based on multi-hierarchy dynamic evaluation and uncertainty amelioration is proposed in this paper. First, the degradation pattern of the bearing is adaptively determined according to the real-time monitoring data, thereby reducing the reliance on domain-specific prior knowledge of bearing degradation. Subsequently, the health status is iteratively updated with a multi-hierarchy dynamic evaluation mechanism, while a dual-source feedback fine-tuning strategy is designed to collaboratively enhance the model’s predictive performance in real time. Finally, a lifetime uncertainty amelioration technique is developed to integrate lifetime information encoded in uncertainty distributions across multiple hierarchical levels, thereby enhancing the reliability of prediction results. To validate the performance of the proposed method, a comparison with several peer methods is conducted in two experimental bearing datasets, and the outcomes indicate that the proposed method exhibits high accuracy and great reliability.

Suggested Citation

  • Li, Wenjie & Liu, Dongdong & Wang, Xin & Cui, Lingli, 2025. "A reliable bearing remaining useful life prediction method based on multi-hierarchy dynamic evaluation and uncertainty amelioration," Reliability Engineering and System Safety, Elsevier, vol. 263(C).
  • Handle: RePEc:eee:reensy:v:263:y:2025:i:c:s0951832025004715
    DOI: 10.1016/j.ress.2025.111270
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    References listed on IDEAS

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    1. Xu, Xiaobin & Zhou, Jiahao & Weng, Xu & Zhang, Zehui & He, Hong & Steyskal, Felix & Brunauer, Georg, 2024. "A novel evidence reasoning-based RUL prediction method integrating uncertainty information," Reliability Engineering and System Safety, Elsevier, vol. 250(C).
    2. Hou, WanJun & Peng, Yizhen, 2025. "Enhancing bearing life prediction: Sparse Gaussian process regression approach based on sequential ensemble and residual reduction for degradation prediction," Reliability Engineering and System Safety, Elsevier, vol. 256(C).
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    4. Cai, Xiao & Li, Naipeng & Xie, Min, 2024. "RUL prediction for two-phase degrading systems considering physical damage observations," Reliability Engineering and System Safety, Elsevier, vol. 244(C).
    5. Wang, Han & Liao, Haitao & Ma, Xiaobing & Bao, Rui, 2021. "Remaining Useful Life Prediction and Optimal Maintenance Time Determination for a Single Unit Using Isotonic Regression and Gamma Process Model," Reliability Engineering and System Safety, Elsevier, vol. 210(C).
    6. Ni, Qing & Ji, J.C. & Feng, Ke & Zhang, Yongchao & Lin, Dongdong & Zheng, Jinde, 2024. "Data-driven bearing health management using a novel multi-scale fused feature and gated recurrent unit," Reliability Engineering and System Safety, Elsevier, vol. 242(C).
    7. Li, Wenjie & Liu, Dongdong & Wang, Xin & Li, Yongbo & Cui, Lingli, 2025. "An integrated dual-scale similarity-based method for bearing remaining useful life prediction," Reliability Engineering and System Safety, Elsevier, vol. 256(C).
    8. Eleftheroglou, Nick & Galanopoulos, Georgios & Loutas, Theodoros, 2024. "Similarity learning hidden semi-Markov model for adaptive prognostics of composite structures," Reliability Engineering and System Safety, Elsevier, vol. 243(C).
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    14. Xu, Xiaodong & Tang, Shengjin & Yu, Chuanqiang & Xie, Jian & Han, Xuebing & Ouyang, Minggao, 2021. "Remaining Useful Life Prediction of Lithium-ion Batteries Based on Wiener Process Under Time-Varying Temperature Condition," Reliability Engineering and System Safety, Elsevier, vol. 214(C).
    15. Si, Xiao-Sheng & Li, Tianmei & Zhang, Jianxun & Lei, Yaguo, 2022. "Nonlinear degradation modeling and prognostics: A Box-Cox transformation perspective," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    16. Zhang, Yuru & Su, Chun & Wu, Jiajun & Liu, Hao & Xie, Mingjiang, 2024. "Trend-augmented and temporal-featured Transformer network with multi-sensor signals for remaining useful life prediction," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    17. Cui, Lingli & Shen, Qiang & Xiao, Yongchang & Liu, Dongdong & Wang, Huaqing, 2025. "Sparse graph structure fusion convolutional network for machinery remaining useful life prediction," Reliability Engineering and System Safety, Elsevier, vol. 254(PA).
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    1. Jin, Yubei & Liu, Dongdong & Xiao, Yongchang & Cui, Lingli, 2026. "Dual-channel dynamic spline graph convolutional network for bearing remaining useful life prediction," Reliability Engineering and System Safety, Elsevier, vol. 266(PB).

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