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Enabling predictive maintenance in district heating substations: A labelled dataset and fault detection evaluation framework based on service data

Author

Listed:
  • Roelofs, Cyriana M.A.
  • Bastidas, Edison Guevara
  • Hugo, Thomas
  • Faulstich, Stefan
  • Cadenbach, Anna

Abstract

Early detection of faults in district heating substations is imperative to reduce return temperatures and enhance efficiency. However, progress in this domain has been hindered by the limited availability of public, labelled datasets. We present an open-source framework combining a service-report-validated public dataset, an evaluation method based on accuracy, reliability, and earliness, and baseline results implemented with EnergyFaultDetector, an open-source Python framework developed for automated anomaly detection in operational data from energy systems. The dataset contains time series of operational data from 93 substations across two manufacturers, annotated with a list of disturbances due to faults and maintenance actions, a set of normal-event examples and detailed fault metadata. We evaluate EnergyFaultDetector models, adapted and configured for district heating substations, using three metrics: accuracy for recognising normal behaviour, an eventwise F-score for reliable fault detection with few false alarms, and earliness for early detection. The framework also supports root cause analysis using ARCANA, a feature-attribution method for autoencoders. We demonstrate three use cases to assist operators in interpreting anomalies and identifying underlying faults. The models achieve high normal-behaviour accuracy (0.98) and eventwise F0.5 of 0.83 and could detect 60% of the faults in the dataset before the customer reported a problem, with an average lead time of 3 to 5 days. Integrating an open dataset, metrics, open-source code, and baselines establishes a reproducible, fault-centric benchmark with operationally meaningful evaluation, enabling consistent comparison and development of early fault detection and diagnosis methods for district heating substations.

Suggested Citation

  • Roelofs, Cyriana M.A. & Bastidas, Edison Guevara & Hugo, Thomas & Faulstich, Stefan & Cadenbach, Anna, 2026. "Enabling predictive maintenance in district heating substations: A labelled dataset and fault detection evaluation framework based on service data," Energy, Elsevier, vol. 355(C).
  • Handle: RePEc:eee:energy:v:355:y:2026:i:c:s0360544226012843
    DOI: 10.1016/j.energy.2026.141178
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