IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v340y2025ics0360544225049746.html

Synergistic effects of baffles in cathode channel and conical frustum grooves in cathode gas diffusion layer on the performance of proton exchange membrane fuel cell

Author

Listed:
  • Zuo, Wei
  • Li, Yimin
  • Li, Qingqing
  • Zhou, Kun
  • Huang, Yuhan
  • Li, Yawei

Abstract

In order to enhance the oxygen transport and electrical performance of proton exchange membrane fuel cell (PEMFC), in this work, a PEMFC with baffles in cathode channel and conical frustum grooves in cathode GDL is designed and compared with that without baffles and conical frustum grooves, with baffles in cathode channel, with conical frustum grooves in cathode GDL. It is found that with baffles and conical frustum grooves, the PEMFC achieves better ability of oxygen transport and liquid water removal, higher and more uniform membrane current density, and higher power density. Then, effects of spacing and staggered distance on the mass fraction of oxygen and liquid water, membrane current density and power density of PEMFC are investigated. The synergistic effects are enhanced with the reduction of spacing and adjustment of staggered distance. Compared to the original model, the maximum power density of PEMFC with baffles in cathode channel and conical frustum grooves in cathode GDL is increased by 7.59 % when the spacing and staggered distance are 1.25 mm and 0.3 mm, respectively.

Suggested Citation

  • Zuo, Wei & Li, Yimin & Li, Qingqing & Zhou, Kun & Huang, Yuhan & Li, Yawei, 2025. "Synergistic effects of baffles in cathode channel and conical frustum grooves in cathode gas diffusion layer on the performance of proton exchange membrane fuel cell," Energy, Elsevier, vol. 340(C).
  • Handle: RePEc:eee:energy:v:340:y:2025:i:c:s0360544225049746
    DOI: 10.1016/j.energy.2025.139332
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544225049746
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2025.139332?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to

    for a different version of it.

    References listed on IDEAS

    as
    1. Wang, Junye, 2015. "Barriers of scaling-up fuel cells: Cost, durability and reliability," Energy, Elsevier, vol. 80(C), pages 509-521.
    2. Mei, Bing & Barnoon, Pouya & Toghraie, Davood & Su, Chia-Hung & Nguyen, Hoang Chinh & Khan, Afrasyab, 2022. "Energy, exergy, environmental and economic analyzes (4E) and multi-objective optimization of a PEM fuel cell equipped with coolant channels," Renewable and Sustainable Energy Reviews, Elsevier, vol. 157(C).
    3. Li, Bing & Wan, Kechuang & Xie, Meng & Chu, Tiankuo & Wang, Xiaolei & Li, Xiang & Yang, Daijun & Ming, Pingwen & Zhang, Cunman, 2022. "Durability degradation mechanism and consistency analysis for proton exchange membrane fuel cell stack," Applied Energy, Elsevier, vol. 314(C).
    4. Wang, Chin-Tsan & Hu, Yuh-Chung & Zheng, Pei-Lun, 2010. "Novel biometric flow slab design for improvement of PEMFC performance," Applied Energy, Elsevier, vol. 87(4), pages 1366-1375, April.
    5. Wang, Rongxuan & Wang, Bowen & Wang, Yang & Lai, Yanchen & Du, Qing & Jiao, Kui, 2025. "A gradient channel-width flow field for temperature uniformity enhancement in ammonia fueled solid oxide fuel cell," Energy, Elsevier, vol. 329(C).
    6. Cai, Genchun & Liang, Yunmin & Liu, Zhichun & Liu, Wei, 2020. "Design and optimization of bio-inspired wave-like channel for a PEM fuel cell applying genetic algorithm," Energy, Elsevier, vol. 192(C).
    7. Yang, Yange & Zhou, Xiangyang & Li, Bing & Zhang, Cunman, 2021. "Failure of cathode gas diffusion layer in 1 kW fuel cell stack under new European driving cycle," Applied Energy, Elsevier, vol. 303(C).
    8. Chen, Zhijie & Zuo, Wei & Zhou, Kun & Li, Qingqing & Yi, Zhengming & Huang, Yuhan, 2024. "Numerical investigation on the performance enhancement of PEMFC with gradient sinusoidal-wave fins in cathode channel," Energy, Elsevier, vol. 288(C).
    9. Wang, Yulin & Zhang, Penghui & Gao, Yuyao & He, Wei & Zhao, Yulong & Wang, Xiaodong, 2022. "Optimal design of cathode gas diffusion layer with arrayed grooves for performance enhancement of a PEM fuel cell," Renewable Energy, Elsevier, vol. 199(C), pages 697-709.
    10. Kui Jiao & Jin Xuan & Qing Du & Zhiming Bao & Biao Xie & Bowen Wang & Yan Zhao & Linhao Fan & Huizhi Wang & Zhongjun Hou & Sen Huo & Nigel P. Brandon & Yan Yin & Michael D. Guiver, 2021. "Designing the next generation of proton-exchange membrane fuel cells," Nature, Nature, vol. 595(7867), pages 361-369, July.
    11. Zhang, Zhiqing & Liu, Hui & Yang, Dayong & Li, Junming & Lu, Kai & Ye, Yanshuai & Tan, Dongli, 2024. "Performance enhancements of power density and exergy efficiency for high-temperature proton exchange membrane fuel cell based on RSM-NSGA III," Energy, Elsevier, vol. 301(C).
    12. Li, Wenkai & Zhang, Qinglei & Wang, Chao & Yan, Xiaohui & Shen, Shuiyun & Xia, Guofeng & Zhu, Fengjuan & Zhang, Junliang, 2017. "Experimental and numerical analysis of a three-dimensional flow field for PEMFCs," Applied Energy, Elsevier, vol. 195(C), pages 278-288.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Wang, Bin & Pan, Weitong & Hu, Zichao & Zhang, Guoyu & Tang, Longfei & Chen, Xueli & Wang, Fuchen, 2025. "Impacts of scale-up and flow uniformity on performance of PEM fuel cells with wave flow fields," Renewable Energy, Elsevier, vol. 255(C).
    2. Zhou, Yu & Chen, Ben, 2023. "Investigation of optimization and evaluation criteria for flow field in proton exchange membrane fuel cell: A critical review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 185(C).
    3. Xia, Zhifeng & Chen, Huicui & Zhang, Ruirui & Weng, Qianyao & Zhang, Tong & Pei, Pucheng, 2023. "Behavior analysis of PEMFC with geometric configuration variation during multiple-step loading reduction process," Applied Energy, Elsevier, vol. 349(C).
    4. Wang, Changjiang & Yu, Zeting & Liu, Wenjing & Qiao, Yanjin & Wang, Daohan & Cui, Bo & Gao, Hui, 2025. "Performance improvement for proton exchange membrane fuel cells (PEMFCs) with different parallel flow fields by optimizing ribs arrangement," Energy, Elsevier, vol. 322(C).
    5. Ghanbari, Sina & Ghasabehi, Mehrdad & Asadi, Mohammad Reza & Shams, Mehrzad, 2024. "An inquiry into transport phenomena and artificial intelligence-based optimization of a novel bio-inspired flow field for proton exchange membrane fuel cells," Applied Energy, Elsevier, vol. 376(PA).
    6. Chen, Zhijie & Zuo, Wei & Zhou, Kun & Li, Qingqing & Yi, Zhengming & Huang, Yuhan, 2024. "Numerical investigation on the performance enhancement of PEMFC with gradient sinusoidal-wave fins in cathode channel," Energy, Elsevier, vol. 288(C).
    7. Huang, Haozhong & Li, Xuan & Li, Songwei & Guo, Xiaoyu & Liu, Mingxin & Wang, Tongying & Lei, Han, 2023. "Evaluating the effect of refined flow channels in a developed biomimetic flow field on PEMFC performance," Energy, Elsevier, vol. 266(C).
    8. Zhang, Yong & He, Shirong & Jiang, Xiaohui & Xiong, Mu & Ye, Yuntao & Yang, Xi, 2023. "Three-dimensional multi-phase simulation of proton exchange membrane fuel cell performance considering constriction straight channel," Energy, Elsevier, vol. 267(C).
    9. Lu, Guolong & Fan, Wenxuan & Lu, Dafeng & Zhao, Taotao & Wu, Qianqian & Liu, Mingxin & Liu, Zhenning, 2024. "Lung-inspired hybrid flow field to enhance PEMFC performance: A case of dual optimization by response surface and artificial intelligence," Applied Energy, Elsevier, vol. 355(C).
    10. Wang, Bin & Pan, Weitong & Hu, Zichao & Zhang, Guoyu & Tang, Longfei & Chen, Xueli & Wang, Fuchen, 2025. "Comprehensive investigation on impacts of flow uniformity on performance of large-scale PEM fuel cells," Energy, Elsevier, vol. 332(C).
    11. Yao, Jing & Wu, Zhen & Wang, Huan & Yang, Fusheng & Xuan, Jin & Xing, Lei & Ren, Jianwei & Zhang, Zaoxiao, 2022. "Design and multi-objective optimization of low-temperature proton exchange membrane fuel cells with efficient water recovery and high electrochemical performance," Applied Energy, Elsevier, vol. 324(C).
    12. Chen, Zhijie & Zuo, Wei & Zhou, Kun & Li, Qingqing & Huang, Yuhan & E, Jiaqiang, 2023. "Multi-factor impact mechanism on the performance of high temperature proton exchange membrane fuel cell," Energy, Elsevier, vol. 278(PB).
    13. Nguyen, Ba Hieu & Kim, Hyun Chul, 2024. "Novel design of a staggered-trap/block flow field for use in serpentine proton exchange membrane fuel cells," Renewable Energy, Elsevier, vol. 236(C).
    14. Zhao, Chen & Han, Yaru & Xing, Shuang & Deng, Zhijun & Liu, Kunxiang & Xiao, Wenchao, 2025. "Study on performance enhancement and modeling of air-cooled proton exchange membrane fuel cell for different runner structure," Applied Energy, Elsevier, vol. 389(C).
    15. Zhi, Liang-Hui & Chen, Long-Xiang & Shi, Ming-Tao & Hu, Peng, 2025. "A novel cathode flow field of proton exchange membrane fuel cell based on circular cylinder matrix," Renewable Energy, Elsevier, vol. 243(C).
    16. Chen, Xi & Yang, Chen & Sun, Yun & Liu, Qinxiao & Wan, Zhongmin & Kong, Xiangzhong & Tu, Zhengkai & Wang, Xiaodong, 2022. "Water management and structure optimization study of nickel metal foam as flow distributors in proton exchange membrane fuel cell," Applied Energy, Elsevier, vol. 309(C).
    17. Gong, Fan & Yang, Xiaolong & Zhang, Xun & Mao, Zongqiang & Gao, Weitao & Wang, Cheng, 2023. "The study of Tesla valve flow field on the net power of proton exchange membrane fuel cell," Applied Energy, Elsevier, vol. 329(C).
    18. Rahmani, Ebrahim & Moradi, Tofigh & Ghandehariun, Samane & Naterer, Greg F. & Ranjbar, Amirhossein, 2023. "Enhanced mass transfer and water discharge in a proton exchange membrane fuel cell with a raccoon channel flow field," Energy, Elsevier, vol. 264(C).
    19. Qiao, Jia Nan & Guo, Hang & Ye, Fang & Chen, Hao, 2024. "A nonlinear contraction channel design inspired by typical mathematical curves: Boosting net power and water discharge of PEM fuel cells," Applied Energy, Elsevier, vol. 357(C).
    20. Bai, Fan & Quan, Hong-Bing & Yin, Ren-Jie & Zhang, Zhuo & Jin, Shu-Qi & He, Pu & Mu, Yu-Tong & Gong, Xiao-Ming & Tao, Wen-Quan, 2022. "Three-dimensional multi-field digital twin technology for proton exchange membrane fuel cells," Applied Energy, Elsevier, vol. 324(C).

    More about this item

    Keywords

    ;
    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:340:y:2025:i:c:s0360544225049746. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.