IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v340y2025ics0360544225049412.html

Two stage heating strategy for electric vehicles based on electric-thermal collaborative optimization in low temperature environments

Author

Listed:
  • Xue, Qiao
  • Shu, Xing
  • Shen, Jiangwei
  • Wei, Fuxing
  • Liu, Yu
  • Chen, Zheng
  • Liu, Yonggang

Abstract

In low-temperature environments, reduced discharge capacity in lithium-ion batteries and increased heating energy consumption from thermal management system (TMS) severely shorten electric vehicle (EV) range. This study proposes a two-stage heating strategy combining battery preheating and TMS power optimization to enhance both battery discharge capability and EV operational efficiency in cold climates. Integrated system models including lumped-parameter TMS model, electro-thermal-aging coupled battery model, and vehicle dynamics and energy consumption model are established. In the preheating stage, the sequential quadratic programming algorithm is exploited to optimize the target temperature of battery self-heating, ensuring elevated battery initial temperature for improved discharge performance. In the driving phase, a multi-objective optimization problem is formulated that jointly considers cabin thermal comfort, battery capacity degradation, and heating energy consumption. The optimized problem is resolved for optimal heating power allocation via Pontryagin's minimum principle. Coordinated optimization of preheating target and TMS power reduces total energy consumption while maintaining the driving and thermal comfort requirements. Simulations across five WLTC cycles demonstrate 9.92 % reduction in energy consumption and 13.06 % decrease in battery capacity degradation compared to non-optimized baseline strategy. Multi-scenario simulations further reveal the strategy effectiveness in preserving battery longevity and extending EV range under cold conditions.

Suggested Citation

  • Xue, Qiao & Shu, Xing & Shen, Jiangwei & Wei, Fuxing & Liu, Yu & Chen, Zheng & Liu, Yonggang, 2025. "Two stage heating strategy for electric vehicles based on electric-thermal collaborative optimization in low temperature environments," Energy, Elsevier, vol. 340(C).
  • Handle: RePEc:eee:energy:v:340:y:2025:i:c:s0360544225049412
    DOI: 10.1016/j.energy.2025.139299
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544225049412
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2025.139299?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to

    for a different version of it.

    References listed on IDEAS

    as
    1. Zhang, Xinghui & Li, Zhao & Luo, Lingai & Fan, Yilin & Du, Zhengyu, 2022. "A review on thermal management of lithium-ion batteries for electric vehicles," Energy, Elsevier, vol. 238(PA).
    2. Sheng, Lei & Fu, Linxiang & Su, Lin & Shen, Hongning & Zhang, Zhendong, 2024. "Method to characterize thermal performances of an aluminum-air battery," Energy, Elsevier, vol. 301(C).
    3. Hu, Dong & Huang, Chao & Wu, Jingda & Wei, Henglai & Pi, Dawei, 2025. "Enhancing data-driven energy management strategy via digital expert guidance for electrified vehicles," Applied Energy, Elsevier, vol. 381(C).
    4. Li, Junqiu & Xue, Qiao & Gao, Zhuo & Liu, Zengcheng & Xiao, Yansheng, 2024. "Frequency varying heating strategy for lithium-ion battery rapid preheating under subzero temperature considering the limitation of on-board current," Applied Energy, Elsevier, vol. 365(C).
    5. Ma, Yan & Ma, Qian & Liu, Yongqin & Gao, Jinwu & Chen, Hong, 2024. "Two-level optimization strategy for vehicle speed and battery thermal management in connected and automated EVs," Applied Energy, Elsevier, vol. 361(C).
    6. Lee, Sangwook & Chung, Yoong & Lee, Yoo Il & Jeong, Yeonwoo & Kim, Min Soo, 2023. "Battery thermal management strategy utilizing a secondary heat pump in electric vehicle under cold-start conditions," Energy, Elsevier, vol. 269(C).
    7. Guo, Rong & Sun, Ziyi & Luo, Maohui, 2024. "Energy-efficient battery thermal management strategy for range extended electric vehicles based on model predictive control and dynamic programming," Energy, Elsevier, vol. 307(C).
    8. Zhao, Yihang & Dan, Dan & Zheng, Siyu & Wei, Mingshan & Xie, Yi, 2023. "A two-stage eco-cooling control strategy for electric vehicle thermal management system considering multi-source information fusion," Energy, Elsevier, vol. 267(C).
    9. Dominik Dvorak & Daniele Basciotti & Imre Gellai, 2020. "Demand-Based Control Design for Efficient Heat Pump Operation of Electric Vehicles," Energies, MDPI, vol. 13(20), pages 1-18, October.
    10. Li, Junqiu & Sun, Danni & Chai, Zhixiong & Jiang, Haifu & Sun, Chao, 2019. "Sinusoidal alternating current heating strategy and optimization of lithium-ion batteries with a thermo-electric coupled model," Energy, Elsevier, vol. 186(C).
    11. Sheng, Lei & Zhang, Hengyun & Su, Lin & Zhang, Zhendong & Zhang, Hua & Li, Kang & Fang, Yidong & Ye, Wen, 2021. "Effect analysis on thermal profile management of a cylindrical lithium-ion battery utilizing a cellular liquid cooling jacket," Energy, Elsevier, vol. 220(C).
    12. Qin, Yudi & Xu, Zhoucheng & Xiao, Shengran & Gao, Ming & Bai, Jian & Liebig, Dorothea & Lu, Languang & Han, Xuebing & Li, Yalun & Du, Jiuyu & Ouyang, Minggao, 2023. "Temperature consistency–oriented rapid heating strategy combining pulsed operation and external thermal management for lithium-ion batteries," Applied Energy, Elsevier, vol. 335(C).
    13. Li, Kai & Chen, Hong & Hou, Shengyan & Eriksson, Lars & Gao, Jinwu, 2023. "A novel engine and battery coupled thermal management strategy for connected HEVs based on switched model predictive control under low temperature," Energy, Elsevier, vol. 278(C).
    14. Chao-Yang Wang & Guangsheng Zhang & Shanhai Ge & Terrence Xu & Yan Ji & Xiao-Guang Yang & Yongjun Leng, 2016. "Lithium-ion battery structure that self-heats at low temperatures," Nature, Nature, vol. 529(7587), pages 515-518, January.
    15. Chengning Zhang & Xin Jin & Junqiu Li, 2017. "PTC Self-Heating Experiments and Thermal Modeling of Lithium-Ion Battery Pack in Electric Vehicles," Energies, MDPI, vol. 10(4), pages 1-21, April.
    16. Tang, Mengcheng & Zhuang, Weichao & Li, Bingbing & Liu, Haoji & Song, Ziyou & Yin, Guodong, 2023. "Energy-optimal routing for electric vehicles using deep reinforcement learning with transformer," Applied Energy, Elsevier, vol. 350(C).
    17. Zichen, Wang & Changqing, Du, 2021. "A comprehensive review on thermal management systems for power lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 139(C).
    18. Naseri, F. & Gil, S. & Barbu, C. & Cetkin, E. & Yarimca, G. & Jensen, A.C. & Larsen, P.G. & Gomes, C., 2023. "Digital twin of electric vehicle battery systems: Comprehensive review of the use cases, requirements, and platforms," Renewable and Sustainable Energy Reviews, Elsevier, vol. 179(C).
    19. Liang, Lin & Zhao, Yaohua & Diao, Yanhua & Ren, Ruyang & Zhu, Tingting & Li, Yan, 2023. "Experimental investigation of preheating performance of lithium-ion battery modules in electric vehicles enhanced by bending flat micro heat pipe array," Applied Energy, Elsevier, vol. 337(C).
    20. Guo, Shanshan & Xiong, Rui & Wang, Kan & Sun, Fengchun, 2018. "A novel echelon internal heating strategy of cold batteries for all-climate electric vehicles application," Applied Energy, Elsevier, vol. 219(C), pages 256-263.
    21. Ruan, Haijun & Jiang, Jiuchun & Sun, Bingxiang & Zhang, Weige & Gao, Wenzhong & Wang, Le Yi & Ma, Zeyu, 2016. "A rapid low-temperature internal heating strategy with optimal frequency based on constant polarization voltage for lithium-ion batteries," Applied Energy, Elsevier, vol. 177(C), pages 771-782.
    22. Wang, Yujie & Zhang, Xingchen & Chen, Zonghai, 2022. "Low temperature preheating techniques for Lithium-ion batteries: Recent advances and future challenges," Applied Energy, Elsevier, vol. 313(C).
    23. Hu, Dong & Huang, Chao & Yin, Guodong & Li, Yangmin & Huang, Yue & Huang, Hailong & Wu, Jingda & Li, Wenfei & Xie, Hui, 2024. "A transfer-based reinforcement learning collaborative energy management strategy for extended-range electric buses with cabin temperature comfort consideration," Energy, Elsevier, vol. 290(C).
    24. James Jeffs & Truong Quang Dinh & Widanalage Dhammika Widanage & Andrew McGordon & Alessandro Picarelli, 2020. "Optimisation of Direct Battery Thermal Management for EVs Operating in Low-Temperature Climates," Energies, MDPI, vol. 13(22), pages 1-35, November.
    25. He, Hongwen & Yan, Mei & Sun, Chao & Peng, Jiankun & Li, Menglin & Jia, Hui, 2018. "Predictive air-conditioner control for electric buses with passenger amount variation forecast☆," Applied Energy, Elsevier, vol. 227(C), pages 249-261.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Xue, Qiao & Li, Junqiu & Gao, Zhuo & Ji, Hongzeng & Chen, Jianwen, 2025. "Synergy strategy of heat preservation and preheating for lithium-ion battery pack operation under low temperature," Energy, Elsevier, vol. 335(C).
    2. Li, Junqiu & Xue, Qiao & Gao, Zhuo & Liu, Zengcheng & Xiao, Yansheng, 2024. "Frequency varying heating strategy for lithium-ion battery rapid preheating under subzero temperature considering the limitation of on-board current," Applied Energy, Elsevier, vol. 365(C).
    3. Wang, Yujie & Zhang, Xingchen & Chen, Zonghai, 2022. "Low temperature preheating techniques for Lithium-ion batteries: Recent advances and future challenges," Applied Energy, Elsevier, vol. 313(C).
    4. Wang, Yongzhen & Liu, Qi & Hao, Shengli & Cheng, Liqiang & Zhang, Wei & Han, Kai & Wang, Enhua & Ouyang, Minggao & Lu, Languang & Li, Xinxi, 2025. "Low temperature heating methods for lithium-ion batteries: A state-of-art review based on knowledge graph," Renewable and Sustainable Energy Reviews, Elsevier, vol. 213(C).
    5. Cai, Fengyang & Chang, Huawei & Yang, Zhengbo & Tu, Zhengkai, 2024. "Experimental study on self-heating strategy of lithium-ion battery at low temperatures based on bidirectional pulse current," Applied Energy, Elsevier, vol. 354(PB).
    6. Zhuang, Zixian & Gu, Sijie & Luan, Weiling & Li, Jun & Chen, Haofeng, 2025. "A record fast ACP self-heating for lithium-ion batteries without capacity loss based on electrochemical-thermal coupling model," Applied Energy, Elsevier, vol. 393(C).
    7. Zhong, Hao & Lei, Fei & Liu, Jie & Ding, Fei & Zhu, Wenhao & Wang, Haijun, 2025. "A safety-reinforced mutual pulse heating strategy based on microscopic-state estimation for power-redistributable lithium-ion battery pack," Energy, Elsevier, vol. 330(C).
    8. Qin, Yudi & Xu, Zhoucheng & Xiao, Shengran & Gao, Ming & Bai, Jian & Liebig, Dorothea & Lu, Languang & Han, Xuebing & Li, Yalun & Du, Jiuyu & Ouyang, Minggao, 2023. "Temperature consistency–oriented rapid heating strategy combining pulsed operation and external thermal management for lithium-ion batteries," Applied Energy, Elsevier, vol. 335(C).
    9. Liang Xu & Shanyi Wang & Lei Xi & Yunlong Li & Jianmin Gao, 2024. "A Review of Thermal Management and Heat Transfer of Lithium-Ion Batteries," Energies, MDPI, vol. 17(16), pages 1-36, August.
    10. Huang, Ranjun & Wei, Gang & Wang, Xueyuan & Jiang, Bo & Zhu, Jiangong & Chen, Jingan & Wei, Xuezhe & Dai, Haifeng, 2024. "A non-destructive heating method for lithium-ion batteries at low temperatures," Renewable and Sustainable Energy Reviews, Elsevier, vol. 205(C).
    11. Xiao, Jiawei & Min, Haitao & Zhao, Hang & Fu, Yu & Jiang, Hongxia & Sun, Weiyi & Zhang, Zhaopu, 2025. "Integrated thermal management system in electric vehicles: A multi-horizon hierarchical model predictive control framework," Energy, Elsevier, vol. 338(C).
    12. Borui Wang & Mingyin Yan, 2024. "Research on the Optimization of the Heating Effect of Lithium-Ion Batteries at a Low Temperature Based on an Electromagnetic Induction Heating System," Energies, MDPI, vol. 17(15), pages 1-24, July.
    13. Li, Yang & Wang, Shunli & Chen, Lei & Qi, Chuangshi & Fernandez, Carlos, 2023. "Multiple layer kernel extreme learning machine modeling and eugenics genetic sparrow search algorithm for the state of health estimation of lithium-ion batteries," Energy, Elsevier, vol. 282(C).
    14. Liang, Lin & Zhao, Yaohua & Diao, Yanhua & Ren, Ruyang & Zhu, Tingting & Li, Yan, 2023. "Experimental investigation of preheating performance of lithium-ion battery modules in electric vehicles enhanced by bending flat micro heat pipe array," Applied Energy, Elsevier, vol. 337(C).
    15. Zheng, Dongbin & Li, Kuining & Sang, Yanjie & Xie, Yi & Cui, Naxin & Lu, Jianming, 2025. "Experimental study on alternating current heating strategy for lithium-ion batteries based on lithium precipitation-overvoltage dual safety constraints," Energy, Elsevier, vol. 335(C).
    16. Liu, Xinyu & Li, Yang & Gao, Shuai & Zhou, Zhifu & Wu, Wei-Tao & Wei, Lei & Lyu, Jizu & Li, Yubai & Song, Yongchen, 2025. "Efficient cold-starting project with mild lithium plating for lithium-ion batteries using immersion liquid cooling at low temperatures," Applied Energy, Elsevier, vol. 384(C).
    17. Guo, Shanshan & Yang, Ruixin & Shen, Weixiang & Liu, Yongsheng & Guo, Shenggang, 2022. "DC-AC hybrid rapid heating method for lithium-ion batteries at high state of charge operated from low temperatures," Energy, Elsevier, vol. 238(PB).
    18. Ruan, Haijun & Jiang, Jiuchun & Sun, Bingxiang & Su, Xiaojia & He, Xitian & Zhao, Kejie, 2019. "An optimal internal-heating strategy for lithium-ion batteries at low temperature considering both heating time and lifetime reduction," Applied Energy, Elsevier, vol. 256(C).
    19. Yetik, Ozge & Morali, Ugur & Karakoc, Tahir Hikmet, 2023. "A numerical study of thermal management of lithium-ion battery with nanofluid," Energy, Elsevier, vol. 284(C).
    20. Ghassemi, Alireza & Hollenkamp, Anthony F. & Chakraborty Banerjee, Parama & Bahrani, Behrooz, 2022. "Impact of high-amplitude alternating current on LiFePO4 battery life performance: Investigation of AC-preheating and microcycling effects," Applied Energy, Elsevier, vol. 314(C).

    More about this item

    Keywords

    ;
    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:340:y:2025:i:c:s0360544225049412. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.