IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v335y2025ics0360544225037338.html

Thermo-economic analysis of flare gas recovery for power and clean water production using integrated concentrated solar power and direct oxy-fuel combustion

Author

Listed:
  • Kumar, Laveet
  • Sleiti, Ahmad K.
  • Al-Ammari, Wahib A.
  • Hassan, Ibrahim
  • Rezaei-Gomari, S.
  • Rahman, Mohammad Azizur

Abstract

This study investigates a novel approach for sustainable power generation and water production by integrating a flare-powered direct oxy-combustion supercritical CO2 power cycle with concentrated solar power. The main objective is to reduce emissions from oil and gas operations while producing clean electricity and water from waste resources. Using validated thermodynamic and economic models, the proposed system's performance was assessed under various operational scenarios and flare gas compositions. Results show that the integrated system improves the cycle efficiency by 11 % and the overall energy efficiency by 26 % compared to conventional standalone systems. It also reduces fuel consumption by 33 % and generates up to 1.38 kg/s of clean water, providing dual benefits in regions facing both energy and water shortages. The thermo-economic analysis reveals a 11 % lower levelized cost of electricity for the integrated system, particularly when utilizing NaNO3/NaNO2/KNO2 (7/40/53 wt%) salt as the thermal energy storage. Unlike prior studies, this study introduces a system that operates without carbon emissions by using pure oxygen for combustion and enables practical integration with solar power without the need for large-scale energy storage. The proposed system offers a techno-economically viable solution for industrial decarbonization and resource recovery, addressing critical gaps in the existing literature.

Suggested Citation

  • Kumar, Laveet & Sleiti, Ahmad K. & Al-Ammari, Wahib A. & Hassan, Ibrahim & Rezaei-Gomari, S. & Rahman, Mohammad Azizur, 2025. "Thermo-economic analysis of flare gas recovery for power and clean water production using integrated concentrated solar power and direct oxy-fuel combustion," Energy, Elsevier, vol. 335(C).
  • Handle: RePEc:eee:energy:v:335:y:2025:i:c:s0360544225037338
    DOI: 10.1016/j.energy.2025.138091
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544225037338
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2025.138091?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to

    for a different version of it.

    References listed on IDEAS

    as
    1. Hamidzadeh, Zeinab & Sattari, Sourena & Soltanieh, Mohammad & Vatani, Ali, 2020. "Development of a multi-objective decision-making model to recover flare gases in a multi flare gases zone," Energy, Elsevier, vol. 203(C).
    2. Ma, Zhao & Li, Ming-Jia & Zhang, K. Max & Yuan, Fan, 2021. "Novel designs of hybrid thermal energy storage system and operation strategies for concentrated solar power plant," Energy, Elsevier, vol. 216(C).
    3. Beigiparast, Siavash & Tahouni, Nassim & Abbasi, Mojgan & Panjeshahi, M. Hassan, 2021. "Flare gas reduction in an olefin plant under different start-up procedures," Energy, Elsevier, vol. 214(C).
    4. Sleiti, Ahmad K. & Al-Ammari, Wahib A. & Musharavati, Farayi, 2024. "Novel integrated system for power, hydrogen, and ammonia production using direct oxy-combustion sCO2 power cycle with automatic CO2 capture, water electrolyzer, and Haber-Bosch process," Energy, Elsevier, vol. 307(C).
    5. Crespi, Francesco & Gavagnin, Giacomo & Sánchez, David & Martínez, Gonzalo S., 2017. "Supercritical carbon dioxide cycles for power generation: A review," Applied Energy, Elsevier, vol. 195(C), pages 152-183.
    6. Khamlich, Imane & Zeng, Kuo & Flamant, Gilles & Baeyens, Jan & Zou, Chongzhe & Li, Jun & Yang, Xinyi & He, Xiao & Liu, Qingchuan & Yang, Haiping & Yang, Qing & Chen, Hanping, 2021. "Technical and economic assessment of thermal energy storage in concentrated solar power plants within a spot electricity market," Renewable and Sustainable Energy Reviews, Elsevier, vol. 139(C).
    7. Moosazadeh, Mohammad & Ajori, Shahram & Taghikhani, Vahid & Moghanloo, Rouzbeh G. & Yoo, ChangKyoo, 2024. "Sustainable hydrogen production from flare gas and produced water: A United States case study," Energy, Elsevier, vol. 306(C).
    8. Sleiti, Ahmad K. & Al-Ammari, Wahib A., 2021. "Off-design performance analysis of combined CSP power and direct oxy-combustion supercritical carbon dioxide cycles," Renewable Energy, Elsevier, vol. 180(C), pages 14-29.
    9. Yang, Jingze & Yang, Zhen & Duan, Yuanyuan, 2020. "Off-design performance of a supercritical CO2 Brayton cycle integrated with a solar power tower system," Energy, Elsevier, vol. 201(C).
    10. Thanganadar, Dhinesh & Asfand, Faisal & Patchigolla, Kumar, 2019. "Thermal performance and economic analysis of supercritical Carbon Dioxide cycles in combined cycle power plant," Applied Energy, Elsevier, vol. 255(C).
    11. Luo, Jing & Emelogu, Ogechi & Morosuk, Tatiana & Tsatsaronis, George, 2021. "Exergy-based investigation of a coal-fired allam cycle," Energy, Elsevier, vol. 218(C).
    12. Fadi Alnaimat & Yasir Rashid, 2019. "Thermal Energy Storage in Solar Power Plants: A Review of the Materials, Associated Limitations, and Proposed Solutions," Energies, MDPI, vol. 12(21), pages 1-19, October.
    13. Zhang, Na & Lior, Noam & Liu, Meng & Han, Wei, 2010. "COOLCEP (cool clean efficient power): A novel CO2-capturing oxy-fuel power system with LNG (liquefied natural gas) coldness energy utilization," Energy, Elsevier, vol. 35(2), pages 1200-1210.
    14. Nezhadfard, Mahya & Khalili-Garakani, Amirhossein, 2020. "Power generation as a useful option for flare gas recovery: Enviro-economic evaluation of different scenarios," Energy, Elsevier, vol. 204(C).
    15. Scaccabarozzi, Roberto & Gatti, Manuele & Martelli, Emanuele, 2016. "Thermodynamic analysis and numerical optimization of the NET Power oxy-combustion cycle," Applied Energy, Elsevier, vol. 178(C), pages 505-526.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Askary, Milad & Aliha, M.R.M. & Makui, Ahmad & Pishvaee, Mir Saman, 2026. "Robust green supply chain for flare waste gas recycling under hybrid uncertainty: A data-driven approach," Energy, Elsevier, vol. 342(C).
    2. Mahboobi, Mostafa & Sheikhzadeh, Ghanbar Ali & Fattahi, Abolfazl & De Paepe, Ward, 2026. "Exergoeconomic and environmental analyses with multi-objective optimization of a novel flare-gas-driven multigeneration system integrated with post-combustion desulfurization and carbon capture," Energy, Elsevier, vol. 342(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Sleiti, Ahmad K. & Al-Ammari, Wahib A., 2021. "Off-design performance analysis of combined CSP power and direct oxy-combustion supercritical carbon dioxide cycles," Renewable Energy, Elsevier, vol. 180(C), pages 14-29.
    2. Fabrizio Reale, 2023. "The Allam Cycle: A Review of Numerical Modeling Approaches," Energies, MDPI, vol. 16(22), pages 1-22, November.
    3. Sleiti, Ahmad K. & Al-Ammari, Wahib & Ahmed, Samer & Kapat, Jayanta, 2021. "Direct-fired oxy-combustion supercritical-CO2 power cycle with novel preheating configurations -thermodynamic and exergoeconomic analyses," Energy, Elsevier, vol. 226(C).
    4. Yang, Jingze & Yang, Zhen & Duan, Yuanyuan, 2022. "A review on integrated design and off-design operation of solar power tower system with S–CO2 Brayton cycle," Energy, Elsevier, vol. 246(C).
    5. Guo, Hao & Xu, Hongyu & Xu, Cheng & Xin, Tuantuan, 2025. "Off-design performance analysis and comparison of a coal-based semi-closed supercritical CO2 cycle under different operational strategies," Energy, Elsevier, vol. 315(C).
    6. Kim, Taehyun & Oh, Sebin & Kim, Dohee & Park, Jinwoo, 2025. "Achieving near-zero emissions and cost-effective hydrogen production through the Allam cycle and solid oxide electrolysis cells integration," Energy, Elsevier, vol. 335(C).
    7. Thanganadar, Dhinesh & Fornarelli, Francesco & Camporeale, Sergio & Asfand, Faisal & Patchigolla, Kumar, 2021. "Off-design and annual performance analysis of supercritical carbon dioxide cycle with thermal storage for CSP application," Applied Energy, Elsevier, vol. 282(PA).
    8. Ye, Jiedong & Huang, Jianxun & Du, Jiahao & Zheng, Dan & Gao, Xuan & Li, Haiwang & Xia, Yakang, 2025. "Multi-objective optimization of supercritical carbon dioxide Brayton cycles using Bayesian physics-informed neural networks: A comprehensive analysis of energy, exergy, economic, and environmental performance," Energy, Elsevier, vol. 339(C).
    9. He, Zhoulei & Yang, Jingze & Li, Aijun & Deng, Qian & Yao, Hong, 2025. "Life cycle greenhouse gas emission assessment of solar power tower plant based on supercritical CO2 cycle operating at peak-shaving scenarios," Energy, Elsevier, vol. 332(C).
    10. Thanganadar, Dhinesh & Fornarelli, Francesco & Camporeale, Sergio & Asfand, Faisal & Gillard, Jonathon & Patchigolla, Kumar, 2022. "Thermo-economic analysis, optimisation and systematic integration of supercritical carbon dioxide cycle with sensible heat thermal energy storage for CSP application," Energy, Elsevier, vol. 238(PB).
    11. Fabrizio Reale & Raffaela Calabria & Patrizio Massoli, 2023. "Performance Analysis of WHR Systems for Marine Applications Based on sCO 2 Gas Turbine and ORC," Energies, MDPI, vol. 16(11), pages 1-19, May.
    12. Fu, Yidan & Cai, Lei & Qi, Chenyu & Zhai, Jiangfeng, 2024. "Thermodynamic and economic analyses of the biomass gasification Allam cycle integrated with compressed carbon energy storage," Energy, Elsevier, vol. 303(C).
    13. Xin, Tuantuan & Xu, Cheng & Yang, Yongping & Kindra, Vladimir & Rogalev, Andrey, 2023. "A new process splitting analytical method for the coal-based Allam cycle: Thermodynamic assessment and process integration," Energy, Elsevier, vol. 267(C).
    14. Zhao, Yongming & Zhao, Lifeng & Wang, Bo & Zhang, Shijie & Chi, Jinling & Xiao, Yunhan, 2018. "Thermodynamic analysis of a novel dual expansion coal-fueled direct-fired supercritical carbon dioxide power cycle," Applied Energy, Elsevier, vol. 217(C), pages 480-495.
    15. Miao, Zheng & Tian, Mengmeng & Wang, Chaozheng & Xu, Jinliang, 2025. "Thermodynamic analysis of a novel high-efficiency coal-based sCO2 power cycle combining semi-closed oxy-combustion cycle with sCO2 Brayton cycle," Energy, Elsevier, vol. 334(C).
    16. Sleiti, Ahmad K. & Al-Ammari, Wahib A. & Musharavati, Farayi, 2024. "Novel integrated system for power, hydrogen, and ammonia production using direct oxy-combustion sCO2 power cycle with automatic CO2 capture, water electrolyzer, and Haber-Bosch process," Energy, Elsevier, vol. 307(C).
    17. Fabrizio Reale & Patrizio Massoli, 2024. "A Hybrid Energy System Based on Externally Fired Micro Gas Turbines, Waste Heat Recovery and Gasification Systems: An Energetic and Exergetic Performance Analysis," Energies, MDPI, vol. 17(15), pages 1-16, July.
    18. Mahboobi, Mostafa & Sheikhzadeh, Ghanbar Ali & Fattahi, Abolfazl & De Paepe, Ward, 2026. "Exergoeconomic and environmental analyses with multi-objective optimization of a novel flare-gas-driven multigeneration system integrated with post-combustion desulfurization and carbon capture," Energy, Elsevier, vol. 342(C).
    19. Luisa Fernanda Ibañez-Gómez & Sebastian Albarracín-Quintero & Santiago Céspedes-Zuluaga & Erik Montes-Páez & Oswaldo Hideo Ando Junior & João Paulo Carmo & João Eduardo Ribeiro & Melkzedekue Moraes Al, 2022. "Process Optimization of the Flaring Gas for Field Applications," Energies, MDPI, vol. 15(20), pages 1-19, October.
    20. Xin, Tuantuan & Zhang, Yifei & Li, Xikang & Xu, Hongyu & Xu, Cheng, 2024. "A novel coal-based Allam cycle coupled to CO2 gasification with improved thermodynamic and economic performance," Energy, Elsevier, vol. 293(C).

    More about this item

    Keywords

    ;
    ;
    ;
    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:335:y:2025:i:c:s0360544225037338. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.