IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v331y2025ics0360544225027161.html

Research on combustion characteristics and parameter optimization of a 500 t/d municipal solid waste incinerator

Author

Listed:
  • Xu, Fang
  • Teng, Lulu
  • Yang, Mingyuan
  • Ye, Na
  • Yin, Lijie
  • Liu, Zeqing
  • Chen, Dezhen

Abstract

The incineration of municipal solid waste (MSW) has attracted widespread attention in the field of energy recovery due to its advantages of volume reduction, harmlessness, and resource utilization. This study takes a 500 t/d incinerator as the object, combines the on-site measurement data for validation, and explores the influence of the primary air distribution ratio (PADR), moisture content (M), and load (Q) on combustion characteristics. The results show that increasing the air ratio in the drying section can improve the water evaporation efficiency, and increasing the air ratio in the burnout section promotes the re-combustion of residual volatile and fixed carbon. At rated conditions, as the M increases from 25 % to 40 %, the outlet flue gas temperature decreases by 140K. Adjusting the air ratio in the drying section to 6 %–12 % facilitates concentrated combustion of MSW and enhances the uniformity of the temperature field. Setting the PADR = 1.0:1.7:2.3:2.3:1.7:1.0 (drying and burnout sections:1.0; combustion section: 1.7:2.3:2.3:1.7) and keeping M ≤ 35 % ensures an incineration effect with Q ≤ 120 %. However, at Q = 140 %, incomplete combustion of MSW is observed, with residual volatile and fixed carbon fractions reaching 5.29 % and 3.95 %, respectively. This study provides a scientific basis for optimizing the operating parameters of MSW incinerators, which can effectively improve incineration efficiency and the energy recovery of MSW.

Suggested Citation

  • Xu, Fang & Teng, Lulu & Yang, Mingyuan & Ye, Na & Yin, Lijie & Liu, Zeqing & Chen, Dezhen, 2025. "Research on combustion characteristics and parameter optimization of a 500 t/d municipal solid waste incinerator," Energy, Elsevier, vol. 331(C).
  • Handle: RePEc:eee:energy:v:331:y:2025:i:c:s0360544225027161
    DOI: 10.1016/j.energy.2025.137074
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544225027161
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2025.137074?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to

    for a different version of it.

    References listed on IDEAS

    as
    1. Ma, Teng & Zhou, Hongquan & Xu, Fang & Chen, Dezhen & Qian, Kezhen & Yin, Lijie, 2024. "Numerical simulation and intelligent prediction of a 500 t/d municipal solid waste incinerator," Energy, Elsevier, vol. 312(C).
    2. Song, Yawei & Su, Sheng & Chen, Yifeng & Liu, Yushuai & Zhao, Zheng & Wang, Jingyan & Ren, Qiangqiang & Han, Hengda & Xu, Kai & Xu, Jun & Jiang, Long & Wang, Yi & Hu, Song & Xiang, Jun, 2023. "Effects of moisture on soot generation and ignition of coal particle: Investigation and evaluation with OH-planar laser induced fluorescence," Energy, Elsevier, vol. 278(PA).
    3. Zhang, Xuefei & Li, Yongling & Zhang, Xianwen & Ma, Peiyong & Xing, Xianjun, 2023. "Co-combustion of municipal solid waste and hydrochars under non-isothermal conditions: Thermal behaviors, gaseous emissions and kinetic analyses by TGA–FTIR," Energy, Elsevier, vol. 265(C).
    4. Zixue Luo & Wei Chen & Yue Wang & Qiang Cheng & Xiaohua Yuan & Zhigang Li & Junjie Yang, 2021. "Numerical Simulation of Combustion and Characteristics of Fly Ash and Slag in a “V-type” Waste Incinerator," Energies, MDPI, vol. 14(22), pages 1-12, November.
    5. Magnanelli, Elisa & Tranås, Olaf Lehn & Carlsson, Per & Mosby, Jostein & Becidan, Michael, 2020. "Dynamic modeling of municipal solid waste incineration," Energy, Elsevier, vol. 209(C).
    6. Dashti, Amir & Noushabadi, Abolfazl Sajadi & Asadi, Javad & Raji, Mojtaba & Chofreh, Abdoulmohammad Gholamzadeh & Klemeš, Jiří Jaromír & Mohammadi, Amir H., 2021. "Review of higher heating value of municipal solid waste based on analysis and smart modelling," Renewable and Sustainable Energy Reviews, Elsevier, vol. 151(C).
    7. Xia, Zihong & Long, Jisheng & Yan, Shuai & Bai, Li & Du, Hailiang & Chen, Caixia, 2021. "Two-fluid simulation of moving grate waste incinerator: Comparison of 2D and 3D bed models," Energy, Elsevier, vol. 216(C).
    8. Gu, Tianbao & Ma, Wenchao & Berning, Torsten & Guo, Zhenning & Andersson, Ronnie & Yin, Chungen, 2022. "Advanced simulation of a 750 t/d municipal solid waste grate boiler to better accommodate feedstock changes due to waste classification," Energy, Elsevier, vol. 254(PB).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Yongqi Liang & Jian Tang & Heng Xia & Loai Aljerf & Bingyin Gao & Mulugeta Legesse Akele, 2023. "Three-Dimensional Numerical Modeling and Analysis for the Municipal Solid-Waste Incineration of the Grate Furnace for Particulate-Matter Generation," Sustainability, MDPI, vol. 15(16), pages 1-22, August.
    2. Ma, Teng & Zhou, Hongquan & Xu, Fang & Chen, Dezhen & Qian, Kezhen & Yin, Lijie, 2024. "Numerical simulation and intelligent prediction of a 500 t/d municipal solid waste incinerator," Energy, Elsevier, vol. 312(C).
    3. Su, Xianqiang & Fang, Qingyan & Ma, Lun & Zhang, Cheng & Chen, Gang & Yin, Chungen & Yang, Wenming, 2024. "Efficient and low-NOx combustion in a grate-fired boiler by feeding biomass non-uniformly along grate width: An integrated modeling study with experimental validation," Energy, Elsevier, vol. 312(C).
    4. Su, Xianqiang & Chen, Xinke & Fang, Qingyan & Ma, Lun & Tan, Peng & Zhang, Cheng & Chen, Gang & Yin, Chungen, 2024. "An integrated model for flexible simulation of biomass combustion in a travelling grate-fired boiler," Energy, Elsevier, vol. 307(C).
    5. Cao, Ce & Zhang, Qiang & Li, Menghan & Wang, Shaoyang & Liu, Chenghao & Chen, Qingyang, 2025. "Intelligent air flow control in municipal solid waste incineration power plants: a novel approach integrating machine learning and physical-chemical models," Energy, Elsevier, vol. 335(C).
    6. Ren, Liang & Wu, Yajuan & Gong, Yan & Guo, Qinghua & Yu, Guangsuo & Wang, Fuchen, 2024. "Experimental and kinetic studies on steam gasification of oxidized carbon-rich fraction from coal gasification fine slag," Energy, Elsevier, vol. 313(C).
    7. Subin Jung & Hyojin Jung & Yuchan Ahn, 2022. "Optimal Economic–Environmental Design of Heat Exchanger Network in Naphtha Cracking Center Considering Fuel Type and CO 2 Emissions," Energies, MDPI, vol. 15(24), pages 1-14, December.
    8. Weiguo Dong & Zhiwen Chen & Jiacong Chen & Zhao Jia Ting & Rui Zhang & Guozhao Ji & Ming Zhao, 2022. "A Novel Method for the Estimation of Higher Heating Value of Municipal Solid Wastes," Energies, MDPI, vol. 15(7), pages 1-14, April.
    9. Huang, Xuanxuan & Wang, Yifei & Tang, Dongping & Wang, Chen & Yu, Guangsuo & Ding, Lu, 2025. "An evaluation of the physicochemical characteristics and reactivity in soot derived from heavy fuel oil gasification processes," Energy, Elsevier, vol. 333(C).
    10. Ying, Yuxuan & Qin, Pengcheng & Lin, Xiaoqing & Jin, Weiya & Yan, Mi & Li, Xiaodong & Wang, Yantao & Cao, Yang & Bai, Li & Long, Jisheng, 2025. "Modelling and application of acoustic temperature measurement in multi-source waste incinerators: Spatial monitoring and characterization for thermal profiles," Energy, Elsevier, vol. 325(C).
    11. Ding, Haixu & Tang, Jian & Qiao, Junfei, 2023. "Dynamic modeling of multi-input and multi-output controlled object for municipal solid waste incineration process," Applied Energy, Elsevier, vol. 339(C).
    12. de Sousa, Moisés Abreu & Cancino, Leonel R. & Deschamps, Isadora Schramm & Bazzo, Edson, 2024. "CRFD modeling of high-temperature reciprocating grate degradation in a 15 t/h eucalyptus wood chip boiler," Renewable Energy, Elsevier, vol. 230(C).
    13. Chen Yang & Jingxian Kong & Xinji Chen & Zhijiang Jin & Jinyuan Qian, 2024. "Research on the Arrangement Scheme of Spirally Twisted Tape Inserts in a Grate Furnace," Energies, MDPI, vol. 17(21), pages 1-23, October.
    14. Álvarez-Bermúdez, César & Anca-Couce, Andrés & Chapela, Sergio & Scharler, Robert & Buchmayr, Markus & Gómez, Miguel Ángel & Porteiro, Jacobo, 2023. "Validation of a biomass conversion mechanism by Eulerian modelling of a fixed-bed system under low primary air conditions," Renewable Energy, Elsevier, vol. 215(C).
    15. Ziwei Chen & Beini He & Xidong Wang, 2023. "Advanced Utilization Technologies of Secondary Energy and Resources from Energy-Intensive Industries," Energies, MDPI, vol. 16(7), pages 1-3, March.
    16. Mollanoori, Mohammad & Dehghan, Ali Akbar, 2024. "Estimating the higher heating value and chemical exergy of solid, liquid, and natural gas fossil fuels," Energy, Elsevier, vol. 302(C).
    17. Zhang, Deli & Sun, Zhijing & Fu, Hongyue & Liu, Zhenfei & Wang, Fang & Zeng, Jianfei & Yi, Weiming, 2024. "Upgrading of cow manure by hydrothermal carbonization: Evaluation of fuel properties, combustion behaviors and kinetics," Renewable Energy, Elsevier, vol. 225(C).
    18. Ma, Xiufen & Ning, Haifeng & Zhang, Xuefei & Zang, Zhenjuan & Xing, Xianjun, 2024. "Co-combustion characteristics of coal slime and moso bamboo based on artificial neural network modeling and TG-FTIR," Energy, Elsevier, vol. 313(C).
    19. Igor Donskoy, 2023. "Particle Agglomeration of Biomass and Plastic Waste during Their Thermochemical Fixed-Bed Conversion," Energies, MDPI, vol. 16(12), pages 1-25, June.
    20. Vasileiadou, Agapi & Zoras, Stamatis & Iordanidis, Andreas, 2021. "Biofuel potential of compost-like output from municipal solid waste: Multiple analyses of its seasonal variation and blends with lignite," Energy, Elsevier, vol. 236(C).

    More about this item

    Keywords

    ;
    ;
    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:331:y:2025:i:c:s0360544225027161. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.