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Cooperative optimization of cooling units arrangement on gas turbine endwall with generating adversarial network-based surrogate models

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  • Song, Yu
  • Liu, Zhao
  • Han, Yuhui
  • Zhang, Weixin
  • Feng, Zhenping

Abstract

The optimization of film cooling arrangement significantly enhances the operational reliability of gas turbine blades, making it an essential design process for advanced gas turbines. Generating adversarial network-based surrogate models are considered highly advantageous for image generation. To demonstrate their application potential in improving the prediction of film cooling effectiveness over the turbine endwall, this study utilizes U-Net framework as the architecture for image processing. The genetic algorithm was selected as the global optimization method. After training the surrogate model, the mean absolute error of the validation set was 0.98 %, and the correlation index was 0.999. The results showed that the optimal film hole arrangement significantly improved the endwall film cooling performance while reducing passage total pressure losses. Specifically, film cooling performance increased by 119.73 % to 158.26 %, and the passage total pressure loss was reduced by 12.23 % to 13.59 % for optimized balance samples. The increase in the total heat transfer coefficient mainly resulted from the mixing of the leakage with the mainstream downstream of the mid-passage gap. Optimization achieves significant improvements in endwall cooling, with only a slight reduction in phantom cooling.

Suggested Citation

  • Song, Yu & Liu, Zhao & Han, Yuhui & Zhang, Weixin & Feng, Zhenping, 2025. "Cooperative optimization of cooling units arrangement on gas turbine endwall with generating adversarial network-based surrogate models," Energy, Elsevier, vol. 323(C).
  • Handle: RePEc:eee:energy:v:323:y:2025:i:c:s0360544225014513
    DOI: 10.1016/j.energy.2025.135809
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    References listed on IDEAS

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    1. Jiang, Chiju & Zhang, Weihao & Li, Ya & Li, Lele & Wang, Yufan & Huang, Dongming, 2023. "Multi-scale Pix2Pix network for high-fidelity prediction of adiabatic cooling effectiveness in turbine cascade," Energy, Elsevier, vol. 265(C).
    2. Hu, Jingyu & Zhang, Yanfeng & Zhang, Jianshe & Kong, Xiangcan & Zhu, Miaoyi & Zhu, Junqiang, 2024. "Numerical investigation of flow and heat transfer on turbine guide vane leading edge slot film cooling," Energy, Elsevier, vol. 309(C).
    3. Li, Bingran & Liu, Cunliang & Ye, Lin & Zhou, Tianliang & Zhang, Fan, 2024. "Evaluation of film cooling effect in multi-row hole configurations on turbine blade leading edge," Energy, Elsevier, vol. 309(C).
    4. Hu, Kaibin & Wang, Xiaobo & Zhong, Shengquan & Lu, Cheng & Yu, Bocheng & Yang, Li & Rao, Yu, 2024. "Optimization of turbine blade trailing edge cooling using self-organized geometries and multi-objective approaches," Energy, Elsevier, vol. 289(C).
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