IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v406y2026ics0306261925018914.html

Physics-informed transfer learning by embedding physics into activation functions: an application in battery health management

Author

Listed:
  • Le, Hung
  • Deng, Weikun
  • Nguyen, Khanh T.P.
  • Medjaher, Kamal
  • Gogu, Christian
  • Wu, Dazhong

Abstract

Accurate prediction of battery remaining useful life (RUL) is critical for ensuring battery safety and reliability. Although physics-informed (PI) machine learning models embed degradation mechanisms to improve accuracy, they often require system-specific knowledge, limiting cross-domain generalization. Transfer learning (TL) enables adaptation across datasets, however, it does not leverage prior physical knowledge or established physics-based models. To combine their strengths, we introduce a dual-branch physics-informed transfer learning framework, where the data-driven branch is pre-trained on the Stanford-MIT-Toyota dataset (source domain) and fine-tuned on the XJTU dataset (target domain), while the PI branch incorporates a solid electrolyte interphase degradation mechanism via an Arrhenius-based activation function. Both branches are co-trained on the target domain to demonstrate the improvement in prediction accuracy. The physics-informed transfer learning (PITL) framework consistently improves prediction accuracy across all tested charge-discharge protocols, achieving the lowest mean absolute percentage error (MAPE) of 9.09 %, compared with 10.53 % for TL model and 14.58 % for the baseline model trained from scratch. The PITL model also achieves the lowest MAPE of 7.03 % in the case of individual-battery prediction. A comparative study shows that replacing the standard activation functions with the Arrhenius-based activation function improves generalization and predictive performance by embedding physics into transfer learning.

Suggested Citation

  • Le, Hung & Deng, Weikun & Nguyen, Khanh T.P. & Medjaher, Kamal & Gogu, Christian & Wu, Dazhong, 2026. "Physics-informed transfer learning by embedding physics into activation functions: an application in battery health management," Applied Energy, Elsevier, vol. 406(C).
  • Handle: RePEc:eee:appene:v:406:y:2026:i:c:s0306261925018914
    DOI: 10.1016/j.apenergy.2025.127161
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261925018914
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.apenergy.2025.127161?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to

    for a different version of it.

    References listed on IDEAS

    as
    1. Chen, Zewang & Shi, Na & Ji, Yufan & Niu, Mu & Wang, Youren, 2021. "Lithium-ion batteries remaining useful life prediction based on BLS-RVM," Energy, Elsevier, vol. 234(C).
    2. Ye, Jinhua & Xie, Quan & Lin, Mingqiang & Wu, Ji, 2024. "A method for estimating the state of health of lithium-ion batteries based on physics-informed neural network," Energy, Elsevier, vol. 294(C).
    3. Zubi, Ghassan & Dufo-López, Rodolfo & Carvalho, Monica & Pasaoglu, Guzay, 2018. "The lithium-ion battery: State of the art and future perspectives," Renewable and Sustainable Energy Reviews, Elsevier, vol. 89(C), pages 292-308.
    4. Deng, Weikun & Le, Hung & Nguyen, Khanh T.P. & Gogu, Christian & Medjaher, Kamal & Morio, Jérôme & Wu, Dazhong, 2025. "A Generic physics-informed machine learning framework for battery remaining useful life prediction using small early-stage lifecycle data," Applied Energy, Elsevier, vol. 384(C).
    5. Zhang, Qisong & Yang, Lin & Guo, Wenchao & Qiang, Jiaxi & Peng, Cheng & Li, Qinyi & Deng, Zhongwei, 2022. "A deep learning method for lithium-ion battery remaining useful life prediction based on sparse segment data via cloud computing system," Energy, Elsevier, vol. 241(C).
    6. Fujin Wang & Zhi Zhai & Zhibin Zhao & Yi Di & Xuefeng Chen, 2024. "Physics-informed neural network for lithium-ion battery degradation stable modeling and prognosis," Nature Communications, Nature, vol. 15(1), pages 1-12, December.
    7. Peter M. Attia & Aditya Grover & Norman Jin & Kristen A. Severson & Todor M. Markov & Yang-Hung Liao & Michael H. Chen & Bryan Cheong & Nicholas Perkins & Zi Yang & Patrick K. Herring & Muratahan Ayko, 2020. "Closed-loop optimization of fast-charging protocols for batteries with machine learning," Nature, Nature, vol. 578(7795), pages 397-402, February.
    8. Minsung Baek & Jinyoung Kim & Jaegyu Jin & Jang Wook Choi, 2021. "Photochemically driven solid electrolyte interphase for extremely fast-charging lithium-ion batteries," Nature Communications, Nature, vol. 12(1), pages 1-10, December.
    9. Wang, Fu-Kwun & Amogne, Zemenu Endalamaw & Chou, Jia-Hong & Tseng, Cheng, 2022. "Online remaining useful life prediction of lithium-ion batteries using bidirectional long short-term memory with attention mechanism," Energy, Elsevier, vol. 254(PB).
    10. Yang, Yongsong & Xu, Yuchen & Nie, Yuwei & Li, Jianming & Liu, Shizhuo & Zhao, Lijun & Yu, Quanqing & Zhang, Chengming, 2024. "Deep transfer learning enables battery state of charge and state of health estimation," Energy, Elsevier, vol. 294(C).
    11. Chang, Yang & Fang, Huajing & Zhang, Yong, 2017. "A new hybrid method for the prediction of the remaining useful life of a lithium-ion battery," Applied Energy, Elsevier, vol. 206(C), pages 1564-1578.
    12. Xing, Zhuoqun & Pan, Yiqun & Yang, Yiting & Yuan, Xiaolei & Liang, Yumin & Huang, Zhizhong, 2024. "Transfer learning integrating similarity analysis for short-term and long-term building energy consumption prediction," Applied Energy, Elsevier, vol. 365(C).
    13. Huang, Zhelin & Ma, Zhihua, 2024. "Remaining useful life prediction of lithium-ion batteries based on autoregression with exogenous variables model," Reliability Engineering and System Safety, Elsevier, vol. 252(C).
    14. Lyu, Chao & Lai, Qingzhi & Ge, Tengfei & Yu, Honghai & Wang, Lixin & Ma, Na, 2017. "A lead-acid battery's remaining useful life prediction by using electrochemical model in the Particle Filtering framework," Energy, Elsevier, vol. 120(C), pages 975-984.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Zhao, Bo & Zhang, Weige & Zhang, Yanru & Zhang, Caiping & Zhang, Chi & Zhang, Junwei, 2024. "Research on the remaining useful life prediction method for lithium-ion batteries by fusion of feature engineering and deep learning," Applied Energy, Elsevier, vol. 358(C).
    2. Seo, Younggeon & Kim, Taeyi & Barde, Stephane, 2025. "Enhancing battery SOH prediction with Butler–Volmer informed neural networks in data-scarce environments," Energy, Elsevier, vol. 335(C).
    3. Tian, Aina & He, Luyao & Ding, Tao & Dong, Kailang & Wang, Yuqin & Jiang, Jiuchun, 2025. "A generic physics-informed neural network framework for lithium-ion batteries state of health estimation," Energy, Elsevier, vol. 332(C).
    4. Zhou, Shirun & Wang, Qiqi & Yang, Fangfang, 2025. "Early lifetime prediction of lithium-ion batteries based on classical image encoding methods," Energy, Elsevier, vol. 336(C).
    5. Liyuan Shao & Yong Zhang & Xiujuan Zheng & Xin He & Yufeng Zheng & Zhiwei Liu, 2023. "A Review of Remaining Useful Life Prediction for Energy Storage Components Based on Stochastic Filtering Methods," Energies, MDPI, vol. 16(3), pages 1-22, February.
    6. Hou, Guolian & Zhang, Fan & Huang, Congzhi & Huang, Ting, 2025. "Joint prediction of SOH and RUL for Lithium-ion batteries by an enhanced Transformer model with physical information constraints," Energy, Elsevier, vol. 336(C).
    7. Zheng, Jianfei & Ren, Jincheng & Zhang, Jianxun & Pei, Hong & Zhang, Zhengxin, 2023. "A lifetime prediction method for Lithium-ion batteries considering storage degradation of spare parts," Energy, Elsevier, vol. 282(C).
    8. Wang, Shuai & Ma, Hongyan & Zhang, Yingda & Li, Shengyan & He, Wei, 2023. "Remaining useful life prediction method of lithium-ion batteries is based on variational modal decomposition and deep learning integrated approach," Energy, Elsevier, vol. 282(C).
    9. Thelen, Adam & Li, Meng & Hu, Chao & Bekyarova, Elena & Kalinin, Sergey & Sanghadasa, Mohan, 2022. "Augmented model-based framework for battery remaining useful life prediction," Applied Energy, Elsevier, vol. 324(C).
    10. Jiang, Lidang & Hu, Changyan & Ji, Sibei & Zhao, Hang & Chen, Junxiong & He, Ge, 2025. "Generating comprehensive lithium battery charging data with generative AI," Applied Energy, Elsevier, vol. 377(PC).
    11. Ma, Guijun & Zhang, Yong & Cheng, Cheng & Zhou, Beitong & Hu, Pengchao & Yuan, Ye, 2019. "Remaining useful life prediction of lithium-ion batteries based on false nearest neighbors and a hybrid neural network," Applied Energy, Elsevier, vol. 253(C), pages 1-1.
    12. Liu, Yunpeng & Hou, Bo & Ahmed, Moin & Mao, Zhiyu & Feng, Jiangtao & Chen, Zhongwei, 2024. "A hybrid deep learning approach for remaining useful life prediction of lithium-ion batteries based on discharging fragments," Applied Energy, Elsevier, vol. 358(C).
    13. Chen, Jianguo & Wang, Yu & Guo, Dongxu & Shen, Yifan & Sun, Tao & Han, Xuebing & Zheng, Yuejiu & Ouyang, Minggao, 2025. "Deep learning model for remaining useful life prediction with reduced labeling data dependency," Applied Energy, Elsevier, vol. 402(PA).
    14. Chen, Yufei & Chen, Xiang & Sun, Shugang & Deng, Yelin & Wang, Xingxing, 2025. "A hybrid and efficient architecture for enhanced battery capacity degradation prediction with zero-shot generalization," Energy, Elsevier, vol. 341(C).
    15. Yongsheng Shi & Tailin Li & Leicheng Wang & Hongzhou Lu & Yujun Hu & Beichen He & Xinran Zhai, 2023. "A Method for Predicting the Life of Lithium-Ion Batteries Based on Successive Variational Mode Decomposition and Optimized Long Short-Term Memory," Energies, MDPI, vol. 16(16), pages 1-16, August.
    16. Semeraro, Concetta & Caggiano, Mariateresa & Olabi, Abdul-Ghani & Dassisti, Michele, 2022. "Battery monitoring and prognostics optimization techniques: Challenges and opportunities," Energy, Elsevier, vol. 255(C).
    17. Xinghao Huang & Shengyu Tao & Chen Liang & Yining Tang & Jiawei Chen & Junzhe Shi & Yuqi Li & Bizhong Xia & Guangmin Zhou & Xuan Zhang, 2026. "iMOE: prediction of second-life battery degradation trajectory using interpretable mixture of experts," Nature Communications, Nature, vol. 17(1), pages 1-14, December.
    18. Hong, Joonki & Lee, Dongheon & Jeong, Eui-Rim & Yi, Yung, 2020. "Towards the swift prediction of the remaining useful life of lithium-ion batteries with end-to-end deep learning," Applied Energy, Elsevier, vol. 278(C).
    19. Chuang Sheng & Yi Zheng & Rui Tian & Qian Xiang & Zhonghua Deng & Xiaowei Fu & Xi Li, 2023. "A Comparative Study of the Kalman Filter and the LSTM Network for the Remaining Useful Life Prediction of SOFC," Energies, MDPI, vol. 16(9), pages 1-16, April.
    20. Han, Xuewei & Yuan, Huimei & Wu, Lifeng, 2025. "Kalman filter anomaly values processing meta-model ensemble learning framework for Lithium-ion battery capacity prediction," Energy, Elsevier, vol. 322(C).

    More about this item

    Keywords

    ;
    ;
    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:406:y:2026:i:c:s0306261925018914. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.