IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v402y2025ipas0306261925015995.html

A simulation-based mission optimization approach for regional transport hybrid-electric aircraft

Author

Listed:
  • Grazioso, Giuseppe
  • De Marco, Agostino
  • Della Vecchia, Pierluigi
  • Di Stasio, Mario
  • Trifari, Vittorio
  • Nicolosi, Fabrizio

Abstract

A tri-source hybrid-electric power plant combining a gas-turbine engine, hydrogen fuel-cell systems, and batteries offers multiple pathways to reduce regional aircraft emissions, but the benefits depend on how the three sources are scheduled throughout the mission. While previous studies have addressed energy management for two-source hybrid-electric architectures, no research has yet investigated mission-level optimization of tri-source powerplants, leaving a gap in current aircraft design methodologies. This paper presents a Simulation and Performance-based Mission Model that couples point-mass dynamics with performance-based climb and descent modules and embeds a steady-state tri-source powerplant model, enabling independent power allocation in each flight segment. The model was validated against published ATR 72-600 data, showing good agreement with reference mission performance. The model, integrated into an optimization framework, is applied to an 80-seat tri-source hybrid-electric aircraft to optimize power-source allocation across twelve throttle variables—gas turbine, fuel cell, and battery for five distinct block mission phases—minimizing either total CO2 emissions (kerosene) or overall mission energy consumption while satisfying reserve-fuel, battery, and weight constraints. Compared to the baseline schedule with no battery use, the minimum-kerosene strategy cuts emissions by 31.5 % and reduces energy use by 7.8 %, while the minimum-energy strategy lowers total energy by 12.3 % with a 23.8 % CO2 reduction. A Morris one-at-a-time sensitivity study shows that cruise fuel-cell throttle dominates the kerosene-optimal solution, while climb gas-turbine throttle drives the energy-optimal one; ±10 % throttle perturbations confirm the robustness of both optima. These results demonstrate that mission-oriented power-split optimization is essential to unlock the environmental potential of tri-source hybrid-electric regional aircraft.

Suggested Citation

  • Grazioso, Giuseppe & De Marco, Agostino & Della Vecchia, Pierluigi & Di Stasio, Mario & Trifari, Vittorio & Nicolosi, Fabrizio, 2025. "A simulation-based mission optimization approach for regional transport hybrid-electric aircraft," Applied Energy, Elsevier, vol. 402(PA).
  • Handle: RePEc:eee:appene:v:402:y:2025:i:pa:s0306261925015995
    DOI: 10.1016/j.apenergy.2025.126869
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261925015995
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.apenergy.2025.126869?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to

    for a different version of it.

    References listed on IDEAS

    as
    1. Farsi, Aida & Rosen, Marc A., 2023. "Performance analysis of a hybrid aircraft propulsion system using solid oxide fuel cell, lithium ion battery and gas turbine," Applied Energy, Elsevier, vol. 329(C).
    2. Ghotkar, Rhushikesh & Milcarek, Ryan J., 2020. "Investigation of flame-assisted fuel cells integrated with an auxiliary power unit gas turbine," Energy, Elsevier, vol. 204(C).
    3. Collins, Jeffrey M. & McLarty, Dustin, 2020. "All-electric commercial aviation with solid oxide fuel cell-gas turbine-battery hybrids," Applied Energy, Elsevier, vol. 265(C).
    4. Eaton, Jacob & Naraghi, Mohammad & Boyd, James G., 2024. "Regional pathways for all-electric aircraft to reduce aviation sector greenhouse gas emissions," Applied Energy, Elsevier, vol. 373(C).
    5. Venkatasubramanian Viswanathan & Alan H. Epstein & Yet-Ming Chiang & Esther Takeuchi & Marty Bradley & John Langford & Michael Winter, 2022. "Author Correction: The challenges and opportunities of battery-powered flight," Nature, Nature, vol. 603(7903), pages 30-30, March.
    6. Venkatasubramanian Viswanathan & Alan H. Epstein & Yet-Ming Chiang & Esther Takeuchi & Marty Bradley & John Langford & Michael Winter, 2022. "The challenges and opportunities of battery-powered flight," Nature, Nature, vol. 601(7894), pages 519-525, January.
    7. Hoelzen, J. & Silberhorn, D. & Schenke, F. & Stabenow, E. & Zill, T. & Bensmann, A. & Hanke-Rauschenbach, R., 2025. "H2-powered aviation – Optimized aircraft and green LH2 supply in air transport networks," Applied Energy, Elsevier, vol. 380(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Ji, Zhixing & Qin, Jiang & Cheng, Kunlin & Zhang, Silong & Wang, Zhanxue, 2023. "A comprehensive evaluation of ducted fan hybrid engines integrated with fuel cells for sustainable aviation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 185(C).
    2. Li, Fulin & Chen, Min & Tang, Hailong & Zheng, Junchao & Zhang, Jiyuan, 2025. "Analysis of overall performance and matching mechanism of a novel hydrogen mixed-flow turbofan hybrid electric propulsion system," Energy, Elsevier, vol. 340(C).
    3. Hee Seung Moon & Won Young Park & Thomas Hendrickson & Amol Phadke & Natalie Popovich, 2025. "Exploring the cost and emissions impacts, feasibility and scalability of battery electric ships," Nature Energy, Nature, vol. 10(1), pages 41-54, January.
    4. Alexander Barke & Walter Cistjakov & Dominik Steckermeier & Christian Thies & Jan‐Linus Popien & Peter Michalowski & Sofia Pinheiro Melo & Felipe Cerdas & Christoph Herrmann & Ulrike Krewer & Arno Kwa, 2023. "Green batteries for clean skies: Sustainability assessment of lithium‐sulfur all‐solid‐state batteries for electric aircraft," Journal of Industrial Ecology, Yale University, vol. 27(3), pages 795-810, June.
    5. Liu, Jia & Li, Chang & Liu, Hongao & Che, Yunhong & Li, Jinwen & Xie, Yang & Wu, Ranglei & Yang, Yalian & Hu, Xiaosong, 2025. "Rapid battery pack state of health estimation for electric vehicles considering polarization features in multi-stage charging," Energy, Elsevier, vol. 335(C).
    6. Lin, Xiang-Wei & Li, Yu-Bai & Wu, Wei-Tao & Zhou, Zhi-Fu & Chen, Bin, 2024. "Advances on two-phase heat transfer for lithium-ion battery thermal management," Renewable and Sustainable Energy Reviews, Elsevier, vol. 189(PB).
    7. Paolo Aliberti & Marco Minneci & Marco Sorrentino & Fabrizio Cuomo & Carmine Musto, 2025. "Efficiency-Based Modeling of Aeronautical Proton Exchange Membrane Fuel Cell Systems for Integrated Simulation Framework Applications," Energies, MDPI, vol. 18(4), pages 1-29, February.
    8. Olivia Bruj & Adrian Calborean, 2025. "Electrochemical Impedance Spectroscopy Investigation on the Charge–Discharge Cycle Life Performance of Lithium-Ion Batteries," Energies, MDPI, vol. 18(6), pages 1-18, March.
    9. Peterson, Mark & Enriques, Shawn & Godby, Rob & Feldman, David, 2025. "Gauging citizen preferences for the emerging energy-technology of nuclear microreactors," Technology in Society, Elsevier, vol. 83(C).
    10. Wang, Zhangzhou & He, Yurong & Tang, Tianqi & Cheng, Gong, 2025. "Optimized thermal management and safety assurance with flame-retardant phase change materials for lithium-ion batteries," Energy, Elsevier, vol. 335(C).
    11. Nyangon, Joseph & Darekar, Ayesha, 2024. "Advancements in hydrogen energy systems: A review of levelized costs, financial incentives and technological innovations," Innovation and Green Development, Elsevier, vol. 3(3).
    12. Yifan, Zheng & Sida, Zhou & Zhengjie, Zhang & Xinan, Zhou & Rui, Cao & Qiangwei, Li & Zichao, Gao & Chengcheng, Fan & Shichun, Yang, 2024. "A capacity fade reliability model for lithium-ion battery packs based on real-vehicle data," Energy, Elsevier, vol. 307(C).
    13. Pattanayak, Tavish & Mavris, Dimitri, 2025. "Battery technology for sustainable aviation: a review of current trends and future prospects," Applied Energy, Elsevier, vol. 397(C).
    14. Geng, Shuanglong & Zhang, Kai & Zheng, Bailin, 2025. "Prospects and challenges of application of structural battery in vehicles," Applied Energy, Elsevier, vol. 394(C).
    15. Huang, Hao & Yang, Ze & Chen, Ziqi & Wang, Xuqi & Lv, Zichuan & Lu, Xiao & Qiu, Fangcheng & Cai, Mian & Du, Huiping & Wang, Yaqun, 2025. "Exploring new strategies for improved aluminium-ion batteries through dual-anion modeling," Applied Energy, Elsevier, vol. 401(PB).
    16. Zhou, Yuekuan, 2024. "Lifecycle battery carbon footprint analysis for battery sustainability with energy digitalization and artificial intelligence," Applied Energy, Elsevier, vol. 371(C).
    17. Pishdadian Hassan & Aubertin Alain & Turkina Ekaterina & Cohendet Patrick & Simon Laurent, 2025. "How aerospace clusters respond to the challenge of sustainability: a comparison of the Toulouse and Montreal clusters," ZFW – Advances in Economic Geography, De Gruyter, vol. 69(1), pages 24-40.
    18. Park, Minjun, 2025. "A weight fraction-based analytical method for initial sizing of hybrid power plant systems in electric vertical take-off and landing aircraft," Energy, Elsevier, vol. 340(C).
    19. Sadrani, Mohammad & Adamidis, Filippos & Garrow, Laurie A. & Antoniou, Constantinos, 2025. "Challenges in urban air mobility implementation: A comparative analysis of barriers in Germany and the United States," Journal of Air Transport Management, Elsevier, vol. 126(C).
    20. Ma, Xiaoli & Fang, Sheng & Shen, Xueling & Zhang, Hang & Yun, Fengling & Gao, Min & Yu, Zhanglong & Fang, Yanyan & Lian, Fang, 2025. "Micro-overcharge driven nonlinear degradation mechanisms: Towards early detection of capacity knee points in lithium-ion batteries," Energy, Elsevier, vol. 335(C).

    More about this item

    Keywords

    ;
    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:402:y:2025:i:pa:s0306261925015995. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.