IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v391y2025ics0306261925006658.html

Strategic fleet replacement for the electrification of heavy-duty road freight transportation

Author

Listed:
  • Bakker, J.
  • Lopez Alvarez, J.A.
  • Veldman, J.
  • Buijs, P.

Abstract

Electric trucks (ETs) have emerged as a promising solution for the decarbonization of road freight transportation. However, their adoption in the fleets of logistics companies poses considerable challenges. Fleet managers must balance trade-offs between investment in ETs and diesel trucks (DTs), evaluate the operational implications of evolving fleet compositions, and plan for the required depot charging infrastructure investments. To address these challenges, we propose a mixed-integer programming model to optimize truck purchasing and salvaging decisions over a multi-year planning horizon. The main novelty of this model lies in its explicit consideration of depot charging infrastructure investments and the use of public fast charging for long-haul transport. We apply the model to analyze the technical, economic, and organizational factors influencing the deployment of ETs into heavy-duty fleets. Our results demonstrate that adopting ETs can lead to lower total costs compared to fleets composed entirely of DTs. However, achieving those cost reductions hinges on the available budgets for substantial upfront capital investments and upgrades to the electricity grid connection at the depot. Moreover, the pace and scale of ET adoption are heavily influenced by the geographical distribution of customers. Specifically, when ETs can operate solely with depot charging, rapid adoption is optimal. In contrast, reliance on public fast charging makes the adoption of ETs slower and less certain. Current pricing for public fast-charging services remains prohibitively high, limiting the widespread adoption of ETs even if the purchasing costs for ETs continue to decline.

Suggested Citation

  • Bakker, J. & Lopez Alvarez, J.A. & Veldman, J. & Buijs, P., 2025. "Strategic fleet replacement for the electrification of heavy-duty road freight transportation," Applied Energy, Elsevier, vol. 391(C).
  • Handle: RePEc:eee:appene:v:391:y:2025:i:c:s0306261925006658
    DOI: 10.1016/j.apenergy.2025.125935
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261925006658
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.apenergy.2025.125935?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to

    for a different version of it.

    References listed on IDEAS

    as
    1. Gunawan, Tubagus Aryandi & Monaghan, Rory F.D., 2022. "Techno-econo-environmental comparisons of zero- and low-emission heavy-duty trucks," Applied Energy, Elsevier, vol. 308(C).
    2. Jahangir Samet, Mehdi & Liimatainen, Heikki & Pihlatie, Mikko & van Vliet, Oscar Patrick René, 2024. "Levelized cost of driving for medium and heavy-duty battery electric trucks," Applied Energy, Elsevier, vol. 361(C).
    3. Steffen Link & Annegret Stephan & Daniel Speth & Patrick Plötz, 2024. "Rapidly declining costs of truck batteries and fuel cells enable large-scale road freight electrification," Nature Energy, Nature, vol. 9(8), pages 1032-1039, August.
    4. Alp, Osman & Tan, Tarkan & Udenio, Maximiliano, 2022. "Transitioning to sustainable freight transportation by integrating fleet replacement and charging infrastructure decisions," Omega, Elsevier, vol. 109(C).
    5. Paul R. Kleindorfer & Andrei Neboian & Alain Roset & Stefan Spinler, 2012. "Fleet Renewal with Electric Vehicles at La Poste," Interfaces, INFORMS, vol. 42(5), pages 465-477, October.
    6. Brennan Borlaug & Matteo Muratori & Madeline Gilleran & David Woody & William Muston & Thomas Canada & Andrew Ingram & Hal Gresham & Charlie McQueen, 2021. "Heavy-duty truck electrification and the impacts of depot charging on electricity distribution systems," Nature Energy, Nature, vol. 6(6), pages 673-682, June.
    7. Mulholland, Eamonn & Teter, Jacob & Cazzola, Pierpaolo & McDonald, Zane & Ó Gallachóir, Brian P., 2018. "The long haul towards decarbonising road freight – A global assessment to 2050," Applied Energy, Elsevier, vol. 216(C), pages 678-693.
    8. Forrest, Kate & Mac Kinnon, Michael & Tarroja, Brian & Samuelsen, Scott, 2020. "Estimating the technical feasibility of fuel cell and battery electric vehicles for the medium and heavy duty sectors in California," Applied Energy, Elsevier, vol. 276(C).
    9. Schloter, Lukas, 2022. "Empirical analysis of the depreciation of electric vehicles compared to gasoline vehicles," Transport Policy, Elsevier, vol. 126(C), pages 268-279.
    10. Asghari, Mohammad & Mirzapour Al-e-hashem, S. Mohammad J., 2021. "Green vehicle routing problem: A state-of-the-art review," International Journal of Production Economics, Elsevier, vol. 231(C).
    11. Joseph C. Hartman & Chin Hon Tan, 2014. "Equipment Replacement Analysis: A Literature Review and Directions for Future Research," The Engineering Economist, Taylor & Francis Journals, vol. 59(2), pages 136-153, April.
    12. Mohammad Asghari & Seyed Mohammad Javad Mirzapour Al-E-Hashem, 2021. "Green vehicle routing problem: A state-of-the-art review," Post-Print hal-03182944, HAL.
    13. Zhou, Yu & Ong, Ghim Ping & Meng, Qiang, 2023. "The road to electrification: Bus fleet replacement strategies," Applied Energy, Elsevier, vol. 337(C).
    14. Winkelmann, Jonas & Spinler, Stefan & Neukirchen, Thomas, 2024. "Green transport fleet renewal using approximate dynamic programming: A case study in German heavy-duty road transportation," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 186(C).
    15. Noll, Bessie & del Val, Santiago & Schmidt, Tobias S. & Steffen, Bjarne, 2022. "Analyzing the competitiveness of low-carbon drive-technologies in road-freight: A total cost of ownership analysis in Europe," Applied Energy, Elsevier, vol. 306(PB).
    16. Qiu, K. & Ribberink, H. & Entchev, E., 2022. "Economic feasibility of electrified highways for heavy-duty electric trucks," Applied Energy, Elsevier, vol. 326(C).
    17. Liimatainen, Heikki & van Vliet, Oscar & Aplyn, David, 2019. "The potential of electric trucks – An international commodity-level analysis," Applied Energy, Elsevier, vol. 236(C), pages 804-814.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Tagua Navarrete, M.A. & Serrano Reyes, J. & Vélez Godiño, J.A. & Jiménez-Espadafor Aguilar, F.J., 2025. "Clean and zero-emission urban buses: Compliance with EU regulations and fleet transition in Seville," Energy, Elsevier, vol. 332(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Bakker, J. & Lopez Alvarez, J.A. & Buijs, P., 2024. "A network design perspective on the adoption potential of electric road systems in early development stages," Applied Energy, Elsevier, vol. 361(C).
    2. Szabó, Dávid Zoltán & Csóka, Péter & Janosik, Réka, 2025. "The optimal timing of clean technology adoption: A stochastic cost–benefit analysis," Technological Forecasting and Social Change, Elsevier, vol. 219(C).
    3. Matteo Prussi & Lorenzo Laveneziana & Lorenzo Testa & David Chiaramonti, 2022. "Comparing e-Fuels and Electrification for Decarbonization of Heavy-Duty Transports," Energies, MDPI, vol. 15(21), pages 1-17, October.
    4. Hausmann, Julius & Kampker, Achim & Kemperdick, Tim & Letmathe, Peter, 2025. "An economic and environmental analysis of retrofitted fuel cell electric heavy-duty trucks," Applied Energy, Elsevier, vol. 399(C).
    5. Martin, Jonas & Golab, Antonia & Durakovic, Goran & Zwickl-Bernhard, Sebastian & Auer, Hans & Neumann, Anne, 2024. "Modeling cost-optimal fuel choices for truck, ship, and airplane fleets: The impact of sustainability commitments," Energy, Elsevier, vol. 308(C).
    6. Wang, Ruiting & Keyantuo, Patrick & Zeng, Teng & Sandoval, Jairo & Vishwanath, Aashrith & Borhan, Hoseinali & Moura, Scott, 2024. "Robust routing for a mixed fleet of heavy-duty trucks with pickup and delivery under energy consumption uncertainty," Applied Energy, Elsevier, vol. 368(C).
    7. Görçün, Ömer Faruk & Rani, Pratibha & Mishra, Arunodaya Raj & Ecer, Fatih, 2026. "Fuel cell electric long-haul truck evaluation for sustainable transport via a novel Pythagorean fuzzy sets-driven tool," Applied Energy, Elsevier, vol. 404(C).
    8. Tuviala, Esa & Meriläinen, Altti & Hiltunen, Teemu & Lindh, Tuomo & Kauranen, Pertti & Ahola, Jero, 2025. "Cost-optimization of battery electric heavy duty vehicles from Nordic perspective: Comparative cost-analysis of two separate charging solutions," Energy, Elsevier, vol. 341(C).
    9. Romeo Danielis & Arsalan Muhammad Khan Niazi & Mariangela Scorrano & Manuela Masutti & Asees Muhammad Awan, 2025. "The Economic Feasibility of Battery Electric Trucks: A Review of the Total Cost of Ownership Estimates," Energies, MDPI, vol. 18(2), pages 1-20, January.
    10. Srinivas, Sharan & Ramachandiran, Surya & Rajendran, Suchithra, 2022. "Autonomous robot-driven deliveries: A review of recent developments and future directions," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 165(C).
    11. Yu, Shaohua & Puchinger, Jakob & Sun, Shudong, 2024. "Electric van-based robot deliveries with en-route charging," European Journal of Operational Research, Elsevier, vol. 317(3), pages 806-826.
    12. Mehdi Jahangir Samet & Heikki Liimatainen & Oscar Patrick René van Vliet & Markus Pöllänen, 2021. "Road Freight Transport Electrification Potential by Using Battery Electric Trucks in Finland and Switzerland," Energies, MDPI, vol. 14(4), pages 1-22, February.
    13. Mariano Gallo & Mario Marinelli, 2023. "The Use of Hydrogen for Traction in Freight Transport: Estimating the Reduction in Fuel Consumption and Emissions in a Regional Context," Energies, MDPI, vol. 16(1), pages 1-20, January.
    14. Gleb V. Savin, 2021. "The smart city transport and logistics system: Theory, methodology and practice," Upravlenets, Ural State University of Economics, vol. 12(6), pages 67-86, October.
    15. Pérez-Bravo, Manuel & Serna, Santiago & Cossent, Rafael & Linares, Pedro, 2026. "Economies of scale matter: how refuelling infrastructure policy affects the viability of alternative fuel trucks," Energy Policy, Elsevier, vol. 209(PB).
    16. Zhang, Jian & Woensel, Tom Van, 2023. "Dynamic vehicle routing with random requests: A literature review," International Journal of Production Economics, Elsevier, vol. 256(C).
    17. Speth, Daniel & Plötz, Patrick & Wietschel, Martin, 2025. "An optimal capacity-constrained fast charging network for battery electric trucks in Germany," Transportation Research Part A: Policy and Practice, Elsevier, vol. 193(C).
    18. Zichong Lyu & Dirk Pons & Yilei Zhang, 2023. "Emissions and Total Cost of Ownership for Diesel and Battery Electric Freight Pickup and Delivery Trucks in New Zealand: Implications for Transition," Sustainability, MDPI, vol. 15(10), pages 1-23, May.
    19. Tan, Zhijia & Wang, Ming & Zheng, Zhengfei & Yang, Hai, 2025. "Routing and adopting of green technology in road freight transportation under the carbon cap-and-trade scheme," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 203(C).
    20. Dönmez, Sercan & Koç, Çağrı & Altıparmak, Fulya, 2022. "The mixed fleet vehicle routing problem with partial recharging by multiple chargers: Mathematical model and adaptive large neighborhood search," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 167(C).

    More about this item

    Keywords

    ;
    ;
    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:391:y:2025:i:c:s0306261925006658. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.