IDEAS home Printed from https://ideas.repec.org/a/taf/tprsxx/v55y2017i21p6436-6452.html
   My bibliography  Save this article

Optimising space utilisation in block stacking warehouses

Author

Listed:
  • Shahab Derhami
  • Jeffrey S. Smith
  • Kevin R. Gue

Abstract

Block stacking storage is an inexpensive storage system widely used in manufacturing systems where pallets of stock keeping units (SKUs) are stored in a warehouse at the finite production rates. However, determining the optimal lane depth that maximises space utilisation under a finite production rate constraint has not been adequately addressed in the literature and is an open problem. In this research, we propose mathematical models to obtain the optimal lane depth for single and multiple SKUs where the pallet production rates are finite. A simulation model is used to evaluate performance of the proposed models under stochastic uncertainty in the major production parameters and the demand.

Suggested Citation

  • Shahab Derhami & Jeffrey S. Smith & Kevin R. Gue, 2017. "Optimising space utilisation in block stacking warehouses," International Journal of Production Research, Taylor & Francis Journals, vol. 55(21), pages 6436-6452, November.
    • Handle: RePEc:taf:tprsxx:v:55:y:2017:i:21:p:6436-6452
    DOI: 10.1080/00207543.2016.1154216
    as

    Download full text from publisher

    File URL: http://hdl.handle.net/10.1080/00207543.2016.1154216
    Download Restriction: Access to full text is restricted to subscribers.
    File URL: https://libkey.io/10.1080/00207543.2016.1154216?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Klose, Andreas & Drexl, Andreas, 2005. "Facility location models for distribution system design," European Journal of Operational Research, Elsevier, vol. 162(1), pages 4-29, April.
    2. Petering, Matthew E.H. & Hussein, Mazen I., 2013. "A new mixed integer program and extended look-ahead heuristic algorithm for the block relocation problem," European Journal of Operational Research, Elsevier, vol. 231(1), pages 120-130.
    3. Carlo, Héctor J. & Vis, Iris F.A. & Roodbergen, Kees Jan, 2014. "Storage yard operations in container terminals: Literature overview, trends, and research directions," European Journal of Operational Research, Elsevier, vol. 235(2), pages 412-430.
    4. Kevin Gue & Russell Meller, 2009. "Aisle configurations for unit-load warehouses," IISE Transactions, Taylor & Francis Journals, vol. 41(3), pages 171-182.
    5. Gu, Jinxiang & Goetschalckx, Marc & McGinnis, Leon F., 2007. "Research on warehouse operation: A comprehensive review," European Journal of Operational Research, Elsevier, vol. 177(1), pages 1-21, February.
    6. Carlo, Héctor J. & Vis, Iris F.A. & Roodbergen, Kees Jan, 2014. "Transport operations in container terminals: Literature overview, trends, research directions and classification scheme," European Journal of Operational Research, Elsevier, vol. 236(1), pages 1-13.
    7. Gu, Jinxiang & Goetschalckx, Marc & McGinnis, Leon F., 2010. "Research on warehouse design and performance evaluation: A comprehensive review," European Journal of Operational Research, Elsevier, vol. 203(3), pages 539-549, June.
    8. Jennifer Pazour & Russell Meller, 2011. "An analytical model for A-frame system design," IISE Transactions, Taylor & Francis Journals, vol. 43(10), pages 739-752.
    9. Faraz Ramtin & Jennifer A. Pazour, 2015. "Product allocation problem for an AS/RS with multiple in-the-aisle pick positions," IISE Transactions, Taylor & Francis Journals, vol. 47(12), pages 1379-1396, December.
    10. Ömer Öztürkoğlu & Kevin Gue & Russell Meller, 2012. "Optimal unit-load warehouse designs for single-command operations," IISE Transactions, Taylor & Francis Journals, vol. 44(6), pages 459-475.
    11. Faraz Ramtin & Jennifer A. Pazour, 2014. "Analytical models for an automated storage and retrieval system with multiple in-the-aisle pick positions," IISE Transactions, Taylor & Francis Journals, vol. 46(9), pages 968-986, September.
    12. Rouwenhorst, B. & Reuter, B. & Stockrahm, V. & van Houtum, G. J. & Mantel, R. J. & Zijm, W. H. M., 2000. "Warehouse design and control: Framework and literature review," European Journal of Operational Research, Elsevier, vol. 122(3), pages 515-533, May.
    13. Baker, Peter & Canessa, Marco, 2009. "Warehouse design: A structured approach," European Journal of Operational Research, Elsevier, vol. 193(2), pages 425-436, March.
    14. Jang, Dong-Won & Kim, Se Won & Kim, Kap Hwan, 2013. "The optimization of mixed block stacking requiring relocations," International Journal of Production Economics, Elsevier, vol. 143(2), pages 256-262.
    15. Öztürkoğlu, Ö. & Gue, K.R. & Meller, R.D., 2014. "A constructive aisle design model for unit-load warehouses with multiple pickup and deposit points," European Journal of Operational Research, Elsevier, vol. 236(1), pages 382-394.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Rakesh Venkitasubramony & Gajendra K. Adil, 2021. "Modeling the effect of imperfect staggering in product inflow using queuing theory: revisiting block stacking layout," Flexible Services and Manufacturing Journal, Springer, vol. 33(3), pages 689-716, September.
    2. Derhami, Shahab & Smith, Jeffrey S. & Gue, Kevin R., 2020. "A simulation-based optimization approach to design optimal layouts for block stacking warehouses," International Journal of Production Economics, Elsevier, vol. 223(C).
    3. Mahroof, Kamran, 2019. "A human-centric perspective exploring the readiness towards smart warehousing: The case of a large retail distribution warehouse," International Journal of Information Management, Elsevier, vol. 45(C), pages 176-190.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Derhami, Shahab & Smith, Jeffrey S. & Gue, Kevin R., 2020. "A simulation-based optimization approach to design optimal layouts for block stacking warehouses," International Journal of Production Economics, Elsevier, vol. 223(C).
    2. Boysen, Nils & de Koster, René & Füßler, David, 2021. "The forgotten sons: Warehousing systems for brick-and-mortar retail chains," European Journal of Operational Research, Elsevier, vol. 288(2), pages 361-381.
    3. Lanza, Giacomo & Passacantando, Mauro & Scutellà, Maria Grazia, 2022. "Assigning and sequencing storage locations under a two level storage policy: Optimization model and matheuristic approaches," Omega, Elsevier, vol. 108(C).
    4. Boysen, Nils & de Koster, René & Weidinger, Felix, 2019. "Warehousing in the e-commerce era: A survey," European Journal of Operational Research, Elsevier, vol. 277(2), pages 396-411.
    5. Bortolini, Marco & Faccio, Maurizio & Gamberi, Mauro & Manzini, Riccardo, 2015. "Diagonal cross-aisles in unit load warehouses to increase handling performance," International Journal of Production Economics, Elsevier, vol. 170(PC), pages 838-849.
    6. Zhi Li & Ali Vatankhah Barenji & Jiazhi Jiang & Ray Y. Zhong & Gangyan Xu, 2020. "A mechanism for scheduling multi robot intelligent warehouse system face with dynamic demand," Journal of Intelligent Manufacturing, Springer, vol. 31(2), pages 469-480, February.
    7. Amir Gharehgozli & Nima Zaerpour & Rene Koster, 2020. "Container terminal layout design: transition and future," Maritime Economics & Logistics, Palgrave Macmillan;International Association of Maritime Economists (IAME), vol. 22(4), pages 610-639, December.
    8. Vidal Vieira, José Geraldo & Ramos Toso, Milton & da Silva, João Eduardo Azevedo Ramos & Cabral Ribeiro, Priscilla Cristina, 2017. "An AHP-based framework for logistics operations in distribution centres," International Journal of Production Economics, Elsevier, vol. 187(C), pages 246-259.
    9. Lehnfeld, Jana & Knust, Sigrid, 2014. "Loading, unloading and premarshalling of stacks in storage areas: Survey and classification," European Journal of Operational Research, Elsevier, vol. 239(2), pages 297-312.
    10. Gharehgozli, Amir & Xu, Chao & Zhang, Wenda, 2021. "High multiplicity asymmetric traveling salesman problem with feedback vertex set and its application to storage/retrieval system," European Journal of Operational Research, Elsevier, vol. 289(2), pages 495-507.
    11. Ang, Marcus & Lim, Yun Fong, 2019. "How to optimize storage classes in a unit-load warehouse," European Journal of Operational Research, Elsevier, vol. 278(1), pages 186-201.
    12. Janka Saderova & Andrea Rosova & Marian Sofranko & Peter Kacmary, 2021. "Example of Warehouse System Design Based on the Principle of Logistics," Sustainability, MDPI, vol. 13(8), pages 1-16, April.
    13. de Melo da Silva, Marcos & Toulouse, Sophie & Wolfler Calvo, Roberto, 2018. "A new effective unified model for solving the Pre-marshalling and Block Relocation Problems," European Journal of Operational Research, Elsevier, vol. 271(1), pages 40-56.
    14. Raeesi, Ramin & Sahebjamnia, Navid & Mansouri, S. Afshin, 2023. "The synergistic effect of operational research and big data analytics in greening container terminal operations: A review and future directions," European Journal of Operational Research, Elsevier, vol. 310(3), pages 943-973.
    15. Gharehgozli, A.H. & Roy, D. & de Koster, M.B.M., 2014. "Sea Container Terminals," ERIM Report Series Research in Management ERS-2014-009-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    16. Katrin Heßler & Stefan Irnich, 2023. "Exact Solution of the Single Picker Routing Problem with Scattered Storage," Working Papers 2303, Gutenberg School of Management and Economics, Johannes Gutenberg-Universität Mainz.
    17. Mowrey, Corinne H. & Parikh, Pratik J., 2014. "Mixed-width aisle configurations for order picking in distribution centers," European Journal of Operational Research, Elsevier, vol. 232(1), pages 87-97.
    18. Felix Weidinger & Nils Boysen, 2018. "Scattered Storage: How to Distribute Stock Keeping Units All Around a Mixed-Shelves Warehouse," Service Science, INFORMS, vol. 52(6), pages 1412-1427, December.
    19. Yeliz Kocaman & Ömer Öztürkoğlu & Şevkinaz Gümüşoğlu, 2021. "Aisle designs in unit-load warehouses with different flow policies of multiple pickup and deposit points," Central European Journal of Operations Research, Springer;Slovak Society for Operations Research;Hungarian Operational Research Society;Czech Society for Operations Research;Österr. Gesellschaft für Operations Research (ÖGOR);Slovenian Society Informatika - Section for Operational Research;Croatian Operational Research Society, vol. 29(1), pages 323-355, March.
    20. Ruiyou Zhang & Shixin Liu & Herbert Kopfer, 2016. "Tree search procedures for the blocks relocation problem with batch moves," Flexible Services and Manufacturing Journal, Springer, vol. 28(3), pages 397-424, September.

    More about this item

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:taf:tprsxx:v:55:y:2017:i:21:p:6436-6452. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Chris Longhurst (email available below). General contact details of provider: http://www.tandfonline.com/TPRS20 .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.