IDEAS home Printed from https://ideas.repec.org/a/spr/ijsaem/v10y2019i6d10.1007_s13198-019-00914-6.html
   My bibliography  Save this article

Accelerated life testing for reliability improvement: a case study on Moulded Case Circuit Breaker (MCCB) mechanism

Author

Listed:
  • Santosh B. Rane

    (Sardar Patel College of Engineering)

  • Prathamesh R. Potdar

    (Sardar Patel College of Engineering)

  • Suraj Rane

    (Goa College of Engineering)

Abstract

MCCB plays a critical role in electricity distribution, and its failure may be costly and hazardous. According to Conseil International des Grands Réseaux Électriques (CIGRE) report CIGRE SC13 (High voltage circuit breaker reliability data for use in system reliability studies, CIGRE Publication, Paris, 1991), it is explored that majority of the circuit breaker failures (90%) occurred due to the failure of the mechanism. In this study, MCCB mechanism is under development stage due to which failure data of mechanism is not available to predict reliability. Therefore, it is essential to assess and improve reliability of MCCB mechanism to know and achieve higher reliability. This paper demonstrates the process of reliability assessment and improvement of the MCCB mechanism by using Boolean algebra and Accelerated Life Test (ALT). Further, Weibull distribution is selected for reliability prediction based on comparison with other distributions. Reliability of mechanism is compared with before improvement and after improvement conditions. In reliability testing, ALT is used, and the result shows that frequency of latch link failure is maximum due to denting and distortion of link. Further, few improvement measures are proposed based on design and manufacturing aspects, and results of suggested measures shows improvement in MCCB mechanism reliability from 72.44 to 95.06%. The design for reliability approach can be implemented rigorously if the failures identified at the development stage of the product, which helps to reduce the considerable losses in the future.

Suggested Citation

  • Santosh B. Rane & Prathamesh R. Potdar & Suraj Rane, 2019. "Accelerated life testing for reliability improvement: a case study on Moulded Case Circuit Breaker (MCCB) mechanism," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 10(6), pages 1668-1690, December.
    • Handle: RePEc:spr:ijsaem:v:10:y:2019:i:6:d:10.1007_s13198-019-00914-6
    DOI: 10.1007/s13198-019-00914-6
    as

    Download full text from publisher

    File URL: http://link.springer.com/10.1007/s13198-019-00914-6
    File Function: Abstract
    Download Restriction: Access to the full text of the articles in this series is restricted.
    File URL: https://libkey.io/10.1007/s13198-019-00914-6?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Yaqoob Al Rahbi & S. M. Rizwan & B. M. Alkali & Andrew Cowell & G. Taneja, 2019. "Reliability analysis of a rodding anode plant in aluminum industry with multiple units failure and single repairman," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 10(1), pages 97-109, February.
    2. Andrade, A.R. & Teixeira, P.F., 2015. "Statistical modelling of railway track geometry degradation using Hierarchical Bayesian models," Reliability Engineering and System Safety, Elsevier, vol. 142(C), pages 169-183.
    3. Chiachío, Juan & Chiachío, Manuel & Sankararaman, Shankar & Saxena, Abhinav & Goebel, Kai, 2015. "Condition-based prediction of time-dependent reliability in composites," Reliability Engineering and System Safety, Elsevier, vol. 142(C), pages 134-147.
    4. Durga Rao, K. & Gopika, V. & Sanyasi Rao, V.V.S. & Kushwaha, H.S. & Verma, A.K. & Srividya, A., 2009. "Dynamic fault tree analysis using Monte Carlo simulation in probabilistic safety assessment," Reliability Engineering and System Safety, Elsevier, vol. 94(4), pages 872-883.
    5. Santosh B. Rane & Yahya A.M. Narvel & Niloy Khatua, 2017. "Development of mechanism for mounting secondary isolating contacts (SICs) in air circuit breakers (ACBs) with high operational reliability," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 8(2), pages 1816-1831, November.
    6. Almalki, Saad J. & Yuan, Jingsong, 2013. "A new modified Weibull distribution," Reliability Engineering and System Safety, Elsevier, vol. 111(C), pages 164-170.
    7. Jie Zhou & Yun-Xian Jia & Jie Li, 2018. "Reliability analysis and optimization design on equilibrium elbow," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 9(6), pages 1326-1335, December.
    8. Santosh B. Rane & Milind Shrikant Kirkire, 2017. "Interpretive structural modelling of risk sources in medical device development process," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 8(1), pages 451-464, January.
    9. Mattrand, C. & Bourinet, J.-M., 2014. "The cross-entropy method for reliability assessment of cracked structures subjected to random Markovian loads," Reliability Engineering and System Safety, Elsevier, vol. 123(C), pages 171-182.
    10. Karanki, Durga Rao & Kim, Tae-Wan & Dang, Vinh N., 2015. "A dynamic event tree informed approach to probabilistic accident sequence modeling: Dynamics and variabilities in medium LOCA," Reliability Engineering and System Safety, Elsevier, vol. 142(C), pages 78-91.
    11. A. N. Patowary & J. Hazarika & G. L. Sriwastav, 2018. "Reliability estimation of multi-component cascade system through Monte-Carlo simulation," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 9(6), pages 1279-1286, December.
    12. Volkanovski, Andrija & ÄŒepin, Marko & Mavko, Borut, 2009. "Application of the fault tree analysis for assessment of power system reliability," Reliability Engineering and System Safety, Elsevier, vol. 94(6), pages 1116-1127.
    13. Shiv Prakash & Vibhu Trivedi & Manojkumar Ramteke, 2016. "An elitist non-dominated sorting bat algorithm NSBAT-II for multi-objective optimization of phthalic anhydride reactor," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 7(3), pages 299-315, September.
    14. Castet, Jean-Francois & Saleh, Joseph H., 2010. "Single versus mixture Weibull distributions for nonparametric satellite reliability," Reliability Engineering and System Safety, Elsevier, vol. 95(3), pages 295-300.
    15. Santosh B. Rane & Nandkumar Mishra, 2018. "Roadmap for business analytics implementation using DIPPS model for sustainable business excellence: case studies from the multiple fields," International Journal of Business Excellence, Inderscience Enterprises Ltd, vol. 15(3), pages 308-334.
    16. Yin, Yi-Chao & Coolen, Frank P.A. & Coolen-Maturi, Tahani, 2017. "An imprecise statistical method for accelerated life testing using the power-Weibull model," Reliability Engineering and System Safety, Elsevier, vol. 167(C), pages 158-167.
    17. Abdul Rahman, Fariz & Varuttamaseni, Athi & Kintner-Meyer, Michael & Lee, John C., 2013. "Application of fault tree analysis for customer reliability assessment of a distribution power system," Reliability Engineering and System Safety, Elsevier, vol. 111(C), pages 76-85.
    18. Basak, Prasanta & Basak, Indrani & Balakrishnan, N., 2009. "Estimation for the three-parameter lognormal distribution based on progressively censored data," Computational Statistics & Data Analysis, Elsevier, vol. 53(10), pages 3580-3592, August.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Sainath G. Bidikar & Santosh B. Rane & Prathamesh R. Potdar, 2022. "Product development using Design for Six Sigma approach: case study in switchgear industry," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 13(1), pages 203-230, February.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Sainath G. Bidikar & Santosh B. Rane & Prathamesh R. Potdar, 2022. "Product development using Design for Six Sigma approach: case study in switchgear industry," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 13(1), pages 203-230, February.
    2. Santosh B. Rane & Sandesh Wavhal & Prathamesh R. Potdar, 2023. "Integration of Lean Six Sigma with Internet of Things (IoT) for productivity improvement: a case study of contactor manufacturing industry," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 14(5), pages 1990-2018, October.
    3. Kowal, Karol, 2022. "Lifetime reliability and availability simulation for the electrical system of HTTR coupled to the electricity-hydrogen cogeneration plant," Reliability Engineering and System Safety, Elsevier, vol. 223(C).
    4. Leonardo Leoni & Farshad BahooToroody & Saeed Khalaj & Filippo De Carlo & Ahmad BahooToroody & Mohammad Mahdi Abaei, 2021. "Bayesian Estimation for Reliability Engineering: Addressing the Influence of Prior Choice," IJERPH, MDPI, vol. 18(7), pages 1-16, March.
    5. Cheng, Shikun & Li, Zifu & Mang, Heinz-Peter & Neupane, Kalidas & Wauthelet, Marc & Huba, Elisabeth-Maria, 2014. "Application of fault tree approach for technical assessment of small-sized biogas systems in Nepal," Applied Energy, Elsevier, vol. 113(C), pages 1372-1381.
    6. Santosh B. Rane & Yahya A. M. Narvel, 2021. "Leveraging the industry 4.0 technologies for improving agility of project procurement management processes," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 12(6), pages 1146-1172, December.
    7. Zheng, Junjun & Okamura, Hiroyuki & Pang, Taoming & Dohi, Tadashi, 2021. "Availability importance measures of components in smart electric power grid systems," Reliability Engineering and System Safety, Elsevier, vol. 205(C).
    8. Kim, Hyeonmin & Kim, Jung Taek & Heo, Gyunyoung, 2018. "Failure rate updates using condition-based prognostics in probabilistic safety assessments," Reliability Engineering and System Safety, Elsevier, vol. 175(C), pages 225-233.
    9. Kai Pan & Hui Liu & Xiaoqing Gou & Rui Huang & Dong Ye & Haining Wang & Adam Glowacz & Jie Kong, 2022. "Towards a Systematic Description of Fault Tree Analysis Studies Using Informetric Mapping," Sustainability, MDPI, vol. 14(18), pages 1-28, September.
    10. Taleb-Berrouane, Mohammed & Khan, Faisal & Amyotte, Paul, 2020. "Bayesian Stochastic Petri Nets (BSPN) - A new modelling tool for dynamic safety and reliability analysis," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    11. Nguyen, T.P. Khanh & Beugin, Julie & Marais, Juliette, 2015. "Method for evaluating an extended Fault Tree to analyse the dependability of complex systems: Application to a satellite-based railway system," Reliability Engineering and System Safety, Elsevier, vol. 133(C), pages 300-313.
    12. Chiachío, Juan & Chiachío, Manuel & Prescott, Darren & Andrews, John, 2019. "A knowledge-based prognostics framework for railway track geometry degradation," Reliability Engineering and System Safety, Elsevier, vol. 181(C), pages 127-141.
    13. Guopeng Song & Hao Chen & Bo Guo, 2014. "A Layered Fault Tree Model for Reliability Evaluation of Smart Grids," Energies, MDPI, vol. 7(8), pages 1-23, July.
    14. Yılmaz, Emre & German, Brian J. & Pritchett, Amy R., 2023. "Optimizing resource allocations to improve system reliability via the propagation of statistical moments through fault trees," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    15. Sherwin, Michael D. & Medal, Hugh & Lapp, Steven A., 2016. "Proactive cost-effective identification and mitigation of supply delay risks in a low volume high value supply chain using fault-tree analysis," International Journal of Production Economics, Elsevier, vol. 175(C), pages 153-163.
    16. Santosh B. Rane & Yahya Abdul Majid Narvel, 2022. "Data-driven decision making with Blockchain-IoT integrated architecture: a project resource management agility perspective of industry 4.0," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 13(2), pages 1005-1023, April.
    17. Thi-Phuong Nguyen, 2021. "Assess the Impacts of Discount Policies on the Reliability of a Stochastic Air Transport Network," Mathematics, MDPI, vol. 9(9), pages 1-13, April.
    18. Zhai, Chengwei & Chen, Thomas Ying-jeh & White, Anna Grace & Guikema, Seth David, 2021. "Power outage prediction for natural hazards using synthetic power distribution systems," Reliability Engineering and System Safety, Elsevier, vol. 208(C).
    19. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2018. "Heterogeneous 1-out-of-N warm standby systems with online checkpointing," Reliability Engineering and System Safety, Elsevier, vol. 169(C), pages 127-136.
    20. Zhiqiang Liu & Wenbo Zhu & Hongzhou Zhang & Shengjin Wang & Lu Fang & Weijun Hong & Hua Shao & Guopeng Wang, 2020. "Reliability evaluation of dynamic face recognition systems based on improved Fuzzy Dynamic Bayesian Network," International Journal of Distributed Sensor Networks, , vol. 16(3), pages 15501477209, March.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:ijsaem:v:10:y:2019:i:6:d:10.1007_s13198-019-00914-6. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.